Preprints
https://doi.org/10.5194/wes-2025-168
https://doi.org/10.5194/wes-2025-168
29 Sep 2025
 | 29 Sep 2025
Status: this preprint is currently under review for the journal WES.

Condition monitoring of wind turbine drivetrains: State-of-the-art technologies, recent trends, and future outlook

Kayacan Kestel, Xavier Chesterman, Donatella Zappalá, Simon Watson, Mingxin Li, Edward Hart, James Carroll, Yolanda Vidal, Amir R. Nejad, Shawn Sheng, Yi Guo, Matthias Stammler, Florian Wirsing, Ahmed Saleh, Nico Gregarek, Thao Baszenski, Thomas Decker, Martin Knops, Georg Jacobs, Benjamin Lehmann, Florian König, Ines Pereira, Pieter-Jan Daems, Cédric Peeters, and Jan Helsen

Abstract. As wind energy scales up to meet global decarbonization and energy security goals, reducing the LCoE has become essential, particularly through improvements in O&M. This positioning paper explores the state-of-the-art in condition monitoring for wind turbines. It focuses on drivetrain components, which are among the most failure-prone and maintenance-intensive subsystems. It examines current diagnostic and prognostic strategies using SCADA data, vibration and acoustic analysis, and digital twin frameworks, alongside emerging techniques in machine learning, signal processing, and hybrid modelling. The paper also identifies key challenges, including data availability, labelling, standardization, and the gap between academic research and industrial adoption. This work aims to guide future research and industrial efforts in making wind energy more reliable, predictable, and cost-efficient.

Competing interests: Yolanda Vidal, Yi Guo, Amir R. Nejad, and Shawn Sheng are members of the editorial board of Wind Energy Science.

Publisher's note: Copernicus Publications remains neutral with regard to jurisdictional claims made in the text, published maps, institutional affiliations, or any other geographical representation in this paper. While Copernicus Publications makes every effort to include appropriate place names, the final responsibility lies with the authors. Views expressed in the text are those of the authors and do not necessarily reflect the views of the publisher.
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Kayacan Kestel, Xavier Chesterman, Donatella Zappalá, Simon Watson, Mingxin Li, Edward Hart, James Carroll, Yolanda Vidal, Amir R. Nejad, Shawn Sheng, Yi Guo, Matthias Stammler, Florian Wirsing, Ahmed Saleh, Nico Gregarek, Thao Baszenski, Thomas Decker, Martin Knops, Georg Jacobs, Benjamin Lehmann, Florian König, Ines Pereira, Pieter-Jan Daems, Cédric Peeters, and Jan Helsen

Status: open (until 27 Oct 2025)

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Kayacan Kestel, Xavier Chesterman, Donatella Zappalá, Simon Watson, Mingxin Li, Edward Hart, James Carroll, Yolanda Vidal, Amir R. Nejad, Shawn Sheng, Yi Guo, Matthias Stammler, Florian Wirsing, Ahmed Saleh, Nico Gregarek, Thao Baszenski, Thomas Decker, Martin Knops, Georg Jacobs, Benjamin Lehmann, Florian König, Ines Pereira, Pieter-Jan Daems, Cédric Peeters, and Jan Helsen
Kayacan Kestel, Xavier Chesterman, Donatella Zappalá, Simon Watson, Mingxin Li, Edward Hart, James Carroll, Yolanda Vidal, Amir R. Nejad, Shawn Sheng, Yi Guo, Matthias Stammler, Florian Wirsing, Ahmed Saleh, Nico Gregarek, Thao Baszenski, Thomas Decker, Martin Knops, Georg Jacobs, Benjamin Lehmann, Florian König, Ines Pereira, Pieter-Jan Daems, Cédric Peeters, and Jan Helsen

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Short summary
Wind energy use has been rapidly expanding worldwide in recent years. Driven by global decarbonization goals and energy security concerns, this growth is expected to continue. To achieve these targets, production costs must decrease, with operation and maintenance being major contributors. This paper reviews current and emerging technologies for monitoring wind turbine drivetrains and highlights key academic and industrial challenges that may hinder progress.
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