the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Wind turbine drivetrains: state-of-the-art technologies and future development trends
Jonathan Keller
Yi Guo
Shawn Sheng
Henk Polinder
Simon Watson
Jianning Dong
Zian Qin
Amir Ebrahimi
Ralf Schelenz
Francisco Gutiérrez Guzmán
Daniel Cornel
Reza Golafshan
Georg Jacobs
Bart Blockmans
Jelle Bosmans
Bert Pluymers
James Carroll
Sofia Koukoura
Edward Hart
Alasdair McDonald
Anand Natarajan
Jone Torsvik
Farid K. Moghadam
Pieter-Jan Daems
Timothy Verstraeten
Cédric Peeters
Jan Helsen
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- Final revised paper (published on 21 Feb 2022)
- Preprint (discussion started on 24 Jun 2021)
Interactive discussion
Status: closed
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RC1: 'Comment on wes-2021-63', Anonymous Referee #1, 12 Jul 2021
This is a useful review paper covering the different elements of the wind turbine drive train, including condition monitoring. It is reasonably structured, although the modelling and analysis section (2.5) really only applies to the gearbox. As such it could be moved into section 2.2.
Some text corrections/clarifcations are required:
p5 line 9 - should "epicyclic systems" be stages ?
2.2 This section is missing important discussion of gearbox casing distortion under load, and the influence on gear and bearing loading
p6 line 7 "It aims to achieve a trade-off between generator size and maintenance effort." - unclear
p6 line 27 should this be simply generators ? not specifically PM machines
p6 line 32 compensating gearbox reliability needs to be mentioned to provide the correct context
p7 line 11 speed should be shaft speed
p8 line 3 power should be converter with power
p8 line 16 the nature of the energy storage should be mentioned
p8 line 20 the term "rotating" is unclear
p9 line 2 the term "grid-supporting mode control" needs to be more fully described and converter topology referenced
p9 line 7 an outline description referencing converter topology and control is required for grid-forming mode control
p9 line 14 "converter choise of cooling system" needs to be rephrased
p12 lines 21 to 25 seems to be written assuming offshore wind - onshore and offshore O&M costs should be distinguished
p13 line 8 'sampled' is misleading - the sampling rate in generally much higher with averaged results saved every 10 minutes
Section 3.1.1 changes to power curves is a powerful method for identifying insipient faults - Gaussian Process models have recently been found to very effective at this. This emerging approach should be discussed and referenced
p20 line 15 spar support structures are reasonably rigid, this conclusion will not apply too all floating wind - this should be made clear
p20 line 25 "plant" should be wind farm
p20 line 27 the term wake steering needs to be explained and its pros and cons discussed
Citation: https://doi.org/10.5194/wes-2021-63-RC1 -
AC1: 'Reply on RC1', Amir R. Nejad, 10 Sep 2021
Authors would like to thank reviewers for their constructive comments. All comments have been addressed and the paper is revised accordingly.
Comment 1: This is a useful review paper covering the different elements of the wind turbine drive train, including condition monitoring. It is reasonably structured, although the modelling and analysis section (2.5) really only applies to the gearbox. As such it could be moved into section 2.2.
Response 1: Section 2.2 covers the design trends, not limited to modelling, while section 2.5 is dedicated to modelling only. We agree that 2.5 in its current form applies to the gearbox. We have updated and included modelling of generator in the revised version.
Comment 2: Some text corrections/clarifications are required: p5 line 9 - should "epicyclic systems" be stages ?
Response 2: this sentence has been revised as: With multistage gearboxes using four or more planetary gear systems…
Comment 3: 2.2 This section is missing important discussion of gearbox casing distortion under load, and the influence on gear and bearing loading
Response 3: This is now included in revised version.
Comment 4: p6 line 7 "It aims to achieve a trade-off between generator size and maintenance effort." - unclear
Response 4: This sentence has been updated.
Comment 5: p6 line 27 should this be simply generators ? not specifically PM machines
Response 5: Agreed and corrected.
Comment 6: p6 line 32 compensating gearbox reliability needs to be mentioned to provide the correct context
Response 6: Agreed and updated.
Comment 7: p7 line 11 speed should be shaft speed
Response 7: This has been changed.
Comment 8: p8 line 3 power should be converter with power
Response 8: This has been changed.
Comment 9: p8 line 16 the nature of the energy storage should be mentioned
Response 9: The energy storage is lithium-ion battery. It is now mentioned in the paper.
Comment 10: p8 line 20 the term "rotating" is unclear
Response 10: It is now corrected to ‘the rotating speed control’
Comment 11: p9 line 2 the term "grid-supporting mode control" needs to be more fully described and converter topology referenced
Response 11: It is now corrected to ‘grid-following mode control’
Comment 12: p9 line 7 an outline description referencing converter topology and control is required for grid-forming mode control
Response 12: More elaboration is now added
Comment 13: p9 line 14 "converter choice of cooling system" needs to be rephrased
Response 13: It is now changed to ‘The type of cooling system chosen for the converter’
Comment 14: p12 lines 21 to 25 seems to be written assuming offshore wind - onshore and offshore O&M costs should be distinguished
Response 14: This has been clarified and additional references added.
Comment 15: p13 line 8 'sampled' is misleading - the sampling rate in generally much higher with averaged results saved every 10 minutes
Response 15: This has been rewritten to make it clearer.
Comment 16: Section 3.1.1 changes to power curves is a powerful method for identifying insipient faults - Gaussian Process models have recently been found to very effective at this. This emerging approach should be discussed and referenced
Response 16: A discussion on the use of GP models has been added under 3.1.1 (iii) NBM.
Comment 17: p20 line 15 spar support structures are reasonably rigid, this conclusion will not apply too all floating wind - this should be made clear
Response 17: we have modified the sentence to make it clear that the case study turbine was on a spar support structure. Regarding the "spar support structures are reasonably rigid" we would like to highlight that the wave induced motion of the case study spar was the highest among the TLP, and two other semi-submersible turbines - please see: https://doi.org/10.1016/j.marstruc.2015.03.006
Comment 18: p20 line 25 "plant" should be wind farm
Response 18: Our language editor insisting on the word “plant”. They view the proper term as wind plant. A “farm” they view as colloquial term.
Comment 19: p20 line 27 the term wake steering needs to be explained and its pros and cons discussed
Response 19: This paragraph has been expanded to explain wake steering, wake mixing and induction control and to more clearly relate these to impact on the drivetrain.
Citation: https://doi.org/10.5194/wes-2021-63-AC1
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AC1: 'Reply on RC1', Amir R. Nejad, 10 Sep 2021
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RC2: 'Comment on wes-2021-63', Anonymous Referee #2, 20 Jul 2021
The paper gives an interesting and comprehensive overview of technologies and research related to modern wind power drivetrains. It could elaborate a bit more on drivers for technical developments in the introduction, e.g. how are different regions demanding different solutions (US, EU, China, India, offshore, ...)? - how is logistics impacting future designs? - how will increased need for availability (higher capacity factor) impact future designs?
Hereby specific suggestions for the text:
fig 1 => I would recommend to have in the 1st picture of a paper with a state-of-the-art overview a more typical setup of the drive train => for the picture of a wind turbine with a gearbox, I recommend to use a classical 3- or 4-point suspension setup, not an axle-pin design since this is less common; same for the gearbox picture => I would recommend to use a picture from a typical 3-stage high speed gearbox (from a 3- or 4-point suspension)
2.2 - 25 - it might be good to reference VDMA 23904 as a method to calculate reliability of wind turbine gearboxes
2.2 - 34 - "life-limited only by wear" - it is good to add "which means not driven by loed dependent fatigue"
2.5 - quite a lot of details are described on gear modelling - it would be good to indicate that a lot of gear simulation methods are to predict vibration and consequent noise behaviour, whereas the focus in this overview is mainly on calculating stiffness and stresses during wind turbine load conditions (to assess durability of designs)
p 12 - line 27 - it would be good to explain "digital twin" (or put a reference) since this is a quite broad term
p 13 - line 5 - please explain SCADA (or put a reference)
Table 1 - it would be good to add a reference to the relevant IEC61400 chapter
p 17 - 3.3 - it would be good to dinstinguish between "consumed lifetime" and "remaining lifetime" since they are both used. I would recommend to use "consumed lifetime" as a metric that can be calculated based on existing rating methods, by using actual loads (whereas design loads are used in the development phase); "remaining lifetime" should be the best estimation of how long a component will still survive => here it is senseful to include statistical methods in combination with conditional parameters (temperature, vibrations, ...)
p17 - it would be good to refer to industrial use cases (e.g. Boeye-ZF, Nordmark-SKF presented at CWD conference 2021)Citation: https://doi.org/10.5194/wes-2021-63-RC2 -
AC2: 'Reply on RC2', Amir R. Nejad, 10 Sep 2021
Authors would like to thank reviewers for their constructive comments. All comments have been addressed and the paper is revised accordingly.
Comment 1: The paper gives an interesting and comprehensive overview of technologies and research related to modern wind power drivetrains. It could elaborate a bit more on drivers for technical developments in the introduction, e.g. how are different regions demanding different solutions (US, EU, China, India, offshore, ...)? - how is logistics impacting future designs? - how will increased need for availability (higher capacity factor) impact future designs?
Response 1: Following discussion is now added to introduction: “It is interesting to highlight that the technological drivers for drivetrain are not necessarily the same as other elements of wind turbine. For instance, for towers there are site specific solutions, depending on specific wind conditions or specific site characteristic, which effect the cost considerably. However for drivetrain, the number or size of components are cost drivers, not the site or region specific characteristics.
It is possible to design the drivetrain with respect to the logistic costs meaning modular design which can be handled by crane, reducing transportation or marine operation cost in case of offshore wind turbines, although such technology is yet to be proven. In terms of drivetrain availability for future design, the development is not only on the quality and manufacturing, but also on the service and operational monitoring”.
Hereby specific suggestions for the text:
Comment 2: fig 1 => I would recommend to have in the 1st picture of a paper with a state-of-the-art overview a more typical setup of the drive train => for the picture of a wind turbine with a gearbox, I recommend to use a classical 3- or 4-point suspension setup, not an axle-pin design since this is less common; same for the gearbox picture => I would recommend to use a picture from a typical 3-stage high speed gearbox (from a 3- or 4-point suspension)
Response 2: Figure 1 is modified.
Comment 3: 2.2 - 25 - it might be good to reference VDMA 23904 as a method to calculate reliability of wind turbine gearboxes
Response 3: The existing sentence in 2.2 has been modified “…the reliability of the gearbox is the product of the reliability of all the failure modes for which there exists a reliability calculation as described in Verband Deutscher Maschinen- und Anlagenbau 23904 and IEC Technical Specification 61400-4-1.”
Comment 4: 2.2 - 34 - "life-limited only by wear" - it is good to add "which means not driven by load dependent fatigue"
Response 4: The existing sentence in 2.2 has been modified “…are only life-limited by wear rather than determined by load-dependent rolling contact fatigue, although….”
Comment 5: 2.5 - quite a lot of details are described on gear modelling - it would be good to indicate that a lot of gear simulation methods are to predict vibration and consequent noise behaviour, whereas the focus in this overview is mainly on calculating stiffness and stresses during wind turbine load conditions (to assess durability of designs)
Response 5: We agree that 2.5 in its current form applies to the gearbox dynamic modelling only. We have expanded this section and included modelling of other components in the revised version.
Comment 6: p 12 - line 27 - it would be good to explain "digital twin" (or put a reference) since this is a quite broad term
Response 6: A reference to section 6.3, where digital twin is defined, is added.
Comment 7: p 13 - line 5 - please explain SCADA (or put a reference)
Response 7: The acronym SCADA is explained at the beginning of Section 3 and what the system entails is explained in Section 3.1.1. The first sentence in 3.1.1 has been extended slightly to make it clear that the SCADA data come from sensors on the wind turbine.
Comment 8: Table 1 - it would be good to add a reference to the relevant IEC61400 chapter
Response 8: Reference to IEC 61400-25-2:2015 has been added.
Comment 9: p 17 - 3.3 - it would be good to dinstinguish between "consumed lifetime" and "remaining lifetime" since they are both used. I would recommend to use "consumed lifetime" as a metric that can be calculated based on existing rating methods, by using actual loads (whereas design loads are used in the development phase); "remaining lifetime" should be the best estimation of how long a component will still survive => here it is senseful to include statistical methods in combination with conditional parameters (temperature, vibrations, ...)
Response 9: Agreed and included.
Comment 10: p17 - it would be good to refer to industrial use cases (e.g. Boeye-ZF, Nordmark-SKF presented at CWD conference 2021)
Response 10: Agreed and included.
Citation: https://doi.org/10.5194/wes-2021-63-AC2
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AC2: 'Reply on RC2', Amir R. Nejad, 10 Sep 2021