Articles | Volume 5, issue 4
https://doi.org/10.5194/wes-5-1743-2020
© Author(s) 2020. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Special issue:
https://doi.org/10.5194/wes-5-1743-2020
© Author(s) 2020. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Research article
| 
17 Dec 2020
Research article |
| 17 Dec 2020
| 17 Dec 2020
Fatigue lifetime calculation of wind turbine blade bearings considering blade-dependent load distribution
Oliver Menck
CORRESPONDING AUTHOR
Fraunhofer IWES, 21029 Hamburg, Germany
Matthias Stammler
Fraunhofer IWES, 21029 Hamburg, Germany
Florian Schleich
Fraunhofer IWES, 21029 Hamburg, Germany
Related authors
Oliver Menck and Matthias Stammler
Wind Energ. Sci., 9, 777–798, https://doi.org/10.5194/wes-9-777-2024, https://doi.org/10.5194/wes-9-777-2024, 2024
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Oscillating bearings, like rotating bearings, can fail due to rolling contact fatigue. But the publications in the literature on this topic are difficult to understand. In order to help people decide which method to use, we have summarized the available literature. We also point out some errors and things to look out for to help engineers that want to calculate the rolling contact fatigue life of an oscillating bearing.
Oliver Menck and Matthias Stammler
Wind Energ. Sci., 9, 777–798, https://doi.org/10.5194/wes-9-777-2024, https://doi.org/10.5194/wes-9-777-2024, 2024
Short summary
Short summary
Oscillating bearings, like rotating bearings, can fail due to rolling contact fatigue. But the publications in the literature on this topic are difficult to understand. In order to help people decide which method to use, we have summarized the available literature. We also point out some errors and things to look out for to help engineers that want to calculate the rolling contact fatigue life of an oscillating bearing.
Matthias Stammler and Florian Schleich
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2023-163, https://doi.org/10.5194/wes-2023-163, 2024
Preprint under review for WES
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The structures at the center of wind turbine rotors are loaded by the three rotor blades. The rotor blades have different loads which depend on their positions and the incoming wind. The number of possible different loads is too high to simulate each of them for later design of the structures. This work attempts to reduce the number of necessary simulations by exploring inherent relations between the loads of the three rotor blades.
Matthias Stammler
Wind Energ. Sci., 8, 1821–1837, https://doi.org/10.5194/wes-8-1821-2023, https://doi.org/10.5194/wes-8-1821-2023, 2023
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Wind turbines subject their components to highly variable loads over very long lifetimes. Tests of components like the pitch bearings that connect rotor blades and the rotor hub serve to validate their ability to withstand these loads. Due to the complexity of the operational loads, the definition of test programs is challenging. This work outlines a method that defines wear test programs for specific pitch bearings and gives a case study for an example turbine.
Arne Bartschat, Karsten Behnke, and Matthias Stammler
Wind Energ. Sci., 8, 1495–1510, https://doi.org/10.5194/wes-8-1495-2023, https://doi.org/10.5194/wes-8-1495-2023, 2023
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Blade bearings are among the most stressed and challenging components of a wind turbine. Experimental investigations using different test rigs and real-size blade bearings have been able to show that rather short time intervals of only several hours of turbine operation can cause wear damage on the raceways of blade bearings. The proposed methods can be used to assess wear-critical operation conditions and to validate control strategies as well as lubricants for the application.
Karsten Behnke and Florian Schleich
Wind Energ. Sci., 8, 289–301, https://doi.org/10.5194/wes-8-289-2023, https://doi.org/10.5194/wes-8-289-2023, 2023
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The objective of this work is to find limits within typical operating conditions of a wind turbine below which wear on the bearing raceway does not occur. It covers the test of blade bearings with an outer diameter of 2.6 m. The test parameters are based on a 3 MW reference turbine and are compared to values from the literature. It was shown that it can be possible to avoid wear, which again can be used to design a wind turbine controller.
Matthias Stammler, Fabian Schwack, Norbert Bader, Andreas Reuter, and Gerhard Poll
Wind Energ. Sci., 3, 97–105, https://doi.org/10.5194/wes-3-97-2018, https://doi.org/10.5194/wes-3-97-2018, 2018
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Modern wind turbines all share the ability to turn (pitch) the blades around their main axis. By pitching the blades, the aerodynamic forces created by the blades are controlled. Rolling bearings, consisting of two steel rings and balls that roll on raceways between them, are used to allow pitching. To design pitch drives, it is necessary to know the losses within the bearings. This article describes how such losses have been measured and compares them with calculation models.
Related subject area
Design methods, reliability and uncertainty modelling
Effectively using multifidelity optimization for wind turbine design
Efficient Bayesian calibration of aerodynamic wind turbine models using surrogate modeling
Fast yaw optimization for wind plant wake steering using Boolean yaw angles
A simplified, efficient approach to hybrid wind and solar plant site optimization
Influence of wind turbine design parameters on linearized physics-based models in OpenFAST
Input torque measurements for wind turbine gearboxes using fiber-optic strain sensors
A model to calculate fatigue damage caused by partial waking during wind farm optimization
A fully integrated optimization framework for designing a complex geometry offshore wind turbine spar-type floating support structure
Land-based wind turbines with flexible rail-transportable blades – Part 2: 3D finite element design optimization of the rotor blades
Local-thermal-gradient and large-scale-circulation impacts on turbine-height wind speed forecasting over the Columbia River Basin
Evaluation of the impact of active wake control techniques on ultimate loads for a 10 MW wind turbine
Assessing boundary condition and parametric uncertainty in numerical-weather-prediction-modeled, long-term offshore wind speed through machine learning and analog ensemble
What are the benefits of lidar-assisted control in the design of a wind turbine?
Design procedures and experimental verification of an electro-thermal deicing system for wind turbines
Land-based wind turbines with flexible rail-transportable blades – Part 1: Conceptual design and aeroservoelastic performance
Objective and algorithm considerations when optimizing the number and placement of turbines in a wind power plant
Aeroelastic loads on a 10 MW turbine exposed to extreme events selected from a year-long large-eddy simulation over the North Sea
Optimal scheduling of the next preventive maintenance activity for a wind farm
A method for preliminary rotor design – Part 1: Radially Independent Actuator Disc model
A method for preliminary rotor design – Part 2: Wind turbine Optimization with Radial Independence
Wind farm layout optimization using pseudo-gradients
On the scaling of wind turbine rotors
Reducing cost uncertainty in the drivetrain design decision with a focus on the operational phase
Feature selection techniques for modelling tower fatigue loads of a wind turbine with neural networks
Wind tunnel comparison of four VAWT configurations to test load-limiting concept and CFD validation
Redesign of an upwind rotor for a downwind configuration: design changes and cost evaluation
Reliability analysis of offshore wind turbine foundations under lateral cyclic loading
Operational-based annual energy production uncertainty: are its components actually uncorrelated?
Change-point detection in wind turbine SCADA data for robust condition monitoring with normal behaviour models
Augmented Kalman filter with a reduced mechanical model to estimate tower loads on a land-based wind turbine: a step towards digital-twin simulations
A surrogate model approach for associating wind farm load variations with turbine failures
New strategies for optimized structural monitoring of wind farms: experimental campaign
Differences in damping of edgewise whirl modes operating an upwind turbine in a downwind configuration
Assessment of a rotor blade extension retrofit as a supplement to the lifetime extension of wind turbines
Is the Blade Element Momentum theory overestimating wind turbine loads? – An aeroelastic comparison between OpenFAST's AeroDyn and QBlade's Lifting-Line Free Vortex Wake method
Development and feasibility study of segment blade test methodology
Analytical model for the power–yaw sensitivity of wind turbines operating in full wake
Wake steering optimization under uncertainty
Radar-derived precipitation climatology for wind turbine blade leading edge erosion
WESgraph: a graph database for the wind farm domain
Reliability-based design optimization of offshore wind turbine support structures using analytical sensitivities and factorized uncertainty modeling
Optimal relationship between power and design-driving loads for wind turbine rotors using 1-D models
Digitalization of scanning lidar measurement campaign planning
Massive simplification of the wind farm layout optimization problem
System-level design studies for large rotors
Sensitivity analysis of the effect of wind characteristics and turbine properties on wind turbine loads
Performance of non-intrusive uncertainty quantification in the aeroservoelastic simulation of wind turbines
Polynomial chaos to efficiently compute the annual energy production in wind farm layout optimization
Multipoint high-fidelity CFD-based aerodynamic shape optimization of a 10 MW wind turbine
Comparison between upwind and downwind designs of a 10 MW wind turbine rotor
John Jasa, Pietro Bortolotti, Daniel Zalkind, and Garrett Barter
Wind Energ. Sci., 7, 991–1006, https://doi.org/10.5194/wes-7-991-2022, https://doi.org/10.5194/wes-7-991-2022, 2022
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Using highly accurate simulations within a design cycle is prohibitively computationally expensive. We implement and present a multifidelity optimization method and showcase its efficacy using three different case studies. We examine aerodynamic blade design, turbine controls tuning, and a wind plant layout problem. In each case, the multifidelity method finds an optimal design that performs better than those obtained using simplified models but at a lower cost than high-fidelity optimization.
Benjamin Sanderse, Vinit V. Dighe, Koen Boorsma, and Gerard Schepers
Wind Energ. Sci., 7, 759–781, https://doi.org/10.5194/wes-7-759-2022, https://doi.org/10.5194/wes-7-759-2022, 2022
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An accurate prediction of loads and power of an offshore wind turbine is needed for an optimal design. However, such predictions are typically performed with engineering models that contain many inaccuracies and uncertainties. In this paper we have proposed a systematic approach to quantify and calibrate these uncertainties based on two experimental datasets. The calibrated models are much closer to the experimental data and are equipped with an estimate of the uncertainty in the predictions.
Andrew P. J. Stanley, Christopher Bay, Rafael Mudafort, and Paul Fleming
Wind Energ. Sci., 7, 741–757, https://doi.org/10.5194/wes-7-741-2022, https://doi.org/10.5194/wes-7-741-2022, 2022
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In wind plants, turbines can be yawed to steer their wakes away from downstream turbines and achieve an increase in plant power. The yaw angles become expensive to solve for in large farms. This paper presents a new method to solve for the optimal turbine yaw angles in a wind plant. The yaw angles are defined as Boolean variables – each turbine is either yawed or nonyawed. With this formulation, most of the gains from wake steering can be reached with a large reduction in computational expense.
Charles Tripp, Darice Guittet, Jennifer King, and Aaron Barker
Wind Energ. Sci., 7, 697–713, https://doi.org/10.5194/wes-7-697-2022, https://doi.org/10.5194/wes-7-697-2022, 2022
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Hybrid solar and wind plant layout optimization is a difficult, complex problem. In this paper, we propose a parameterized approach to wind and solar hybrid power plant layout optimization that greatly reduces problem dimensionality while guaranteeing that the generated layouts have a desirable regular structure. We demonstrate that this layout method that generates high-performance, regular layouts which respect hard constraints (e.g., placement restrictions).
Jason M. Jonkman, Emmanuel S. P. Branlard, and John P. Jasa
Wind Energ. Sci., 7, 559–571, https://doi.org/10.5194/wes-7-559-2022, https://doi.org/10.5194/wes-7-559-2022, 2022
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This paper summarizes efforts done to understand the impact of design parameter variations in the physical system (e.g., mass, stiffness, geometry, aerodynamic, and hydrodynamic coefficients) on the linearized system using OpenFAST in support of the development of the WEIS toolset to enable controls co-design of floating offshore wind turbines.
Unai Gutierrez Santiago, Alfredo Fernández Sisón, Henk Polinder, and Jan-Willem van Wingerden
Wind Energ. Sci., 7, 505–521, https://doi.org/10.5194/wes-7-505-2022, https://doi.org/10.5194/wes-7-505-2022, 2022
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The gearbox is one of the main contributors to the overall cost of wind energy, and it is acknowledged that we still do not fully understand its loading. The study presented in this paper develops a new alternative method to measure input rotor torque in wind turbine gearboxes, overcoming the drawbacks related to measuring on a rotating shaft. The method presented in this paper could make measuring gearbox torque more cost-effective, which would facilitate its adoption in serial wind turbines.
Andrew P. J. Stanley, Jennifer King, Christopher Bay, and Andrew Ning
Wind Energ. Sci., 7, 433–454, https://doi.org/10.5194/wes-7-433-2022, https://doi.org/10.5194/wes-7-433-2022, 2022
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In this paper, we present a computationally inexpensive model to calculate wind turbine blade fatigue caused by waking and partial waking. The model accounts for steady state on the blade, as well as wind turbulence. The model is fast enough to be used in wind farm layout optimization, which has not been possible with more expensive fatigue models in the past. The methods introduced in this paper will allow for farms with increased energy production that maintain turbine structural reliability.
Mareike Leimeister, Maurizio Collu, and Athanasios Kolios
Wind Energ. Sci., 7, 259–281, https://doi.org/10.5194/wes-7-259-2022, https://doi.org/10.5194/wes-7-259-2022, 2022
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Floating offshore wind technology has high potential but still faces challenges for gaining economic competitiveness to allow commercial market uptake. Hence, design optimization plays a key role; however, the final optimum floater obtained highly depends on the specified optimization problem. Thus, by considering alternative structural realization approaches, not very stringent limitations on the structure and dimensions are required. This way, more innovative floater designs can be captured.
Ernesto Camarena, Evan Anderson, Josh Paquette, Pietro Bortolotti, Roland Feil, and Nick Johnson
Wind Energ. Sci., 7, 19–35, https://doi.org/10.5194/wes-7-19-2022, https://doi.org/10.5194/wes-7-19-2022, 2022
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The length of rotor blades of land-based wind turbines is currently constrained by logistics. Turbine manufacturers currently propose segmented solutions to overcome these limits, but blade joints come with extra masses and costs. This work investigates an alternative solution, namely the design of ultra-flexible blades that can be transported on rail via controlled bending. The results show that this is a promising pathway to further increasing the size of land-based wind turbines.
Ye Liu, Yun Qian, and Larry K. Berg
Wind Energ. Sci., 7, 37–51, https://doi.org/10.5194/wes-7-37-2022, https://doi.org/10.5194/wes-7-37-2022, 2022
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Uncertainties in initial conditions (ICs) decrease the accuracy of wind speed forecasts. We find that IC uncertainties can alter wind speed by modulating the weather system. IC uncertainties in local thermal gradient and large-scale circulation jointly contribute to wind speed forecast uncertainties. Wind forecast accuracy in the Columbia River Basin is confined by initial uncertainties in a few specific regions, providing useful information for more intense measurement and modeling studies.
Alessandro Croce, Stefano Cacciola, and Luca Sartori
Wind Energ. Sci., 7, 1–17, https://doi.org/10.5194/wes-7-1-2022, https://doi.org/10.5194/wes-7-1-2022, 2022
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In recent years, research has focused on the development of wind farm controllers with the aim of minimizing interactions between machines and thus improving the production of the wind farm.
In this work we have analyzed the effects of these recent technologies on a single wind turbine, with the aim of understanding the impact of these controllers on the design of the machine itself.
The analyses have shown there are non-negligible effects on some components of the wind turbine.
Nicola Bodini, Weiming Hu, Mike Optis, Guido Cervone, and Stefano Alessandrini
Wind Energ. Sci., 6, 1363–1377, https://doi.org/10.5194/wes-6-1363-2021, https://doi.org/10.5194/wes-6-1363-2021, 2021
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We develop two machine-learning-based approaches to temporally extrapolate uncertainty in hub-height wind speed modeled by a numerical weather prediction model. We test our approaches in the California Outer Continental Shelf, where a significant offshore wind energy development is currently being planned, and we find that both provide accurate results.
Helena Canet, Stefan Loew, and Carlo L. Bottasso
Wind Energ. Sci., 6, 1325–1340, https://doi.org/10.5194/wes-6-1325-2021, https://doi.org/10.5194/wes-6-1325-2021, 2021
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Lidar-assisted control (LAC) is used to redesign the rotor and tower of three turbines, differing in terms of wind class, size, and power rating. The load reductions enabled by LAC are used to save
mass, increase hub height, or extend lifetime. The first two strategies yield reductions in the cost of energy only for the tower of the largest machine, while more interesting benefits are obtained for lifetime extension.
David Getz and Jose Palacios
Wind Energ. Sci., 6, 1291–1309, https://doi.org/10.5194/wes-6-1291-2021, https://doi.org/10.5194/wes-6-1291-2021, 2021
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A methodology to design electrothermal deicing protection for wind turbines is presented. The method relies on modeling and experimental testing to determine the critical ice thickness. The critical ice thickness needed is dependent on the ice tensile strength, which varies with icing conditions. The ice tensile strength must be overcome by the stress that a de-bonded ice structure exerts under centrifugal force at its root region, where it attaches to a non-de-bonded ice region.
Pietro Bortolotti, Nick Johnson, Nikhar J. Abbas, Evan Anderson, Ernesto Camarena, and Joshua Paquette
Wind Energ. Sci., 6, 1277–1290, https://doi.org/10.5194/wes-6-1277-2021, https://doi.org/10.5194/wes-6-1277-2021, 2021
Short summary
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The length of rotor blades of land-based wind turbines is currently constrained by logistics. Turbine manufacturers currently propose segmented solutions to overcome these limits, but blade joints come with extra masses and costs. This work investigates an alternative solution, namely the design of ultra-flexible blades that can be transported on rail via controlled bending. The results show that this is a promising pathway for further increasing the size of land-based wind turbines.
Andrew P. J. Stanley, Owen Roberts, Jennifer King, and Christopher J. Bay
Wind Energ. Sci., 6, 1143–1167, https://doi.org/10.5194/wes-6-1143-2021, https://doi.org/10.5194/wes-6-1143-2021, 2021
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Wind farm layout optimization is an essential part of wind farm design. In this paper, we present different methods to determine the number of turbines in a wind farm, as well as their placement. Also in this paper we explore the effect that the objective function has on the wind farm design and found that wind farm layout is highly sensitive to the objective. The optimal number of turbines can vary greatly, from 15 to 54 for the cases in this paper, depending on the metric that is optimized.
Gerard Schepers, Pim van Dorp, Remco Verzijlbergh, Peter Baas, and Harmen Jonker
Wind Energ. Sci., 6, 983–996, https://doi.org/10.5194/wes-6-983-2021, https://doi.org/10.5194/wes-6-983-2021, 2021
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In this article the aeroelastic loads on a 10 MW turbine in response to unconventional wind conditions selected from a year-long large-eddy simulation on a site at the North Sea are evaluated. Thereto an assessment is made of the practical importance of these wind conditions within an aeroelastic context based on high-fidelity wind modelling. Moreover the accuracy of BEM-based methods for modelling such wind conditions is assessed.
Quanjiang Yu, Michael Patriksson, and Serik Sagitov
Wind Energ. Sci., 6, 949–959, https://doi.org/10.5194/wes-6-949-2021, https://doi.org/10.5194/wes-6-949-2021, 2021
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There are two ways to maintain a multi-component system: corrective maintenance, when a broken component is replaced with a new one, and preventive maintenance (PM), when some components are replaced in a planned manner before they break down. This article proposes a mathematical model for finding an optimal time to perform the next PM activity and selecting the components which should be replaced. The model is fast to solve, and it can be used as a key module in a maintenance scheduling app.
Kenneth Loenbaek, Christian Bak, Jens I. Madsen, and Michael McWilliam
Wind Energ. Sci., 6, 903–915, https://doi.org/10.5194/wes-6-903-2021, https://doi.org/10.5194/wes-6-903-2021, 2021
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We present a model for assessing the aerodynamic performance of a wind turbine rotor through a different parametrization of the classical blade element momentum model. The model establishes an analytical relationship between the loading in the flow direction and the power along the rotor span. The main benefit of the model is the ease with which it can be applied for rotor optimization and especially load constraint power optimization.
Kenneth Loenbaek, Christian Bak, and Michael McWilliam
Wind Energ. Sci., 6, 917–933, https://doi.org/10.5194/wes-6-917-2021, https://doi.org/10.5194/wes-6-917-2021, 2021
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A novel wind turbine rotor optimization methodology is presented. Using an assumption of radial independence it is possible to obtain the Pareto-optimal relationship between power and loads through the use of KKT multipliers, leaving an optimization problem that can be solved at each radial station independently. Combining it with a simple cost function it is possible to analytically solve for the optimal power per cost with given inputs for the aerodynamics and the cost function.
Erik Quaeghebeur, René Bos, and Michiel B. Zaaijer
Wind Energ. Sci., 6, 815–839, https://doi.org/10.5194/wes-6-815-2021, https://doi.org/10.5194/wes-6-815-2021, 2021
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We present a technique to support the optimal layout (placement) of wind turbines in a wind farm. It efficiently determines good directions and distances for moving turbines. An improved layout reduces production losses and so makes the farm project economically more attractive. Compared to most existing techniques, our approach requires less time. This allows wind farm designers to explore more alternatives and provides the flexibility to adapt the layout to site-specific requirements.
Helena Canet, Pietro Bortolotti, and Carlo L. Bottasso
Wind Energ. Sci., 6, 601–626, https://doi.org/10.5194/wes-6-601-2021, https://doi.org/10.5194/wes-6-601-2021, 2021
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The paper analyzes in detail the problem of scaling, considering both the steady-state and transient response cases, including the effects of aerodynamics, elasticity, inertia, gravity, and actuation. After a general theoretical analysis of the problem, the article considers two alternative ways of designing a scaled rotor. The two methods are then applied to the scaling of a 10 MW turbine of 180 m in diameter down to three different sizes (54, 27, and 2.8 m).
Freia Harzendorf, Ralf Schelenz, and Georg Jacobs
Wind Energ. Sci., 6, 571–584, https://doi.org/10.5194/wes-6-571-2021, https://doi.org/10.5194/wes-6-571-2021, 2021
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Making wind turbines more reliable over their lifetime is an important goal for improving wind turbine technology. The wind turbine drivetrain has a major influence on turbine reliability. This paper presents an approach that will help to identify holistically better drivetrain concepts in an early product design phase from an operational perspective as it is able to estimate and assess drivetrain-concept-specific inherent risks in the operational phase.
Artur Movsessian, Marcel Schedat, and Torsten Faber
Wind Energ. Sci., 6, 539–554, https://doi.org/10.5194/wes-6-539-2021, https://doi.org/10.5194/wes-6-539-2021, 2021
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The assessment of the structural condition and technical lifetime extension of a wind turbine is challenging due to lack of information for the estimation of fatigue loads. This paper demonstrates the modelling of damage-equivalent loads of the fore–aft bending moments of a wind turbine tower, highlighting the advantage of using the neighbourhood component analysis. This feature selection technique is compared to correlation analysis, stepwise regression, and principal component analysis.
Jan Wiśniewski, Krzysztof Rogowski, Konrad Gumowski, and Jacek Szumbarski
Wind Energ. Sci., 6, 287–294, https://doi.org/10.5194/wes-6-287-2021, https://doi.org/10.5194/wes-6-287-2021, 2021
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The article describes results of experimental wind tunnel and CFD testing of four different straight-bladed vertical axis wind turbine model configurations. The experiment tested a novel concept of vertically dividing and azimuthally shifting a turbine rotor into two parts with a specific uneven height division in order to limit cycle amplitudes and average cycle values of bending moments at the bottom of the turbine shaft to increase product lifetime, especially for industrial-scale turbines.
Gesine Wanke, Leonardo Bergami, Frederik Zahle, and David Robert Verelst
Wind Energ. Sci., 6, 203–220, https://doi.org/10.5194/wes-6-203-2021, https://doi.org/10.5194/wes-6-203-2021, 2021
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This article regards a rotor redesign for a wind turbine in upwind and in downwind rotor configurations. A simple optimization tool is used to estimate the aerodynamic planform, as well as the structural mass distribution of the rotor blade. The designs are evaluated in full load base calculations according to the IEC standard with the aeroelastic tool HAWC2. A scaling model is used to scale turbine and energy costs from the design loads and compare the costs for the turbine configurations.
Gianluca Zorzi, Amol Mankar, Joey Velarde, John D. Sørensen, Patrick Arnold, and Fabian Kirsch
Wind Energ. Sci., 5, 1521–1535, https://doi.org/10.5194/wes-5-1521-2020, https://doi.org/10.5194/wes-5-1521-2020, 2020
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Storms, typhoons or seismic actions are likely to cause permanent rotation of offshore wind turbine foundations. Excessive rotation jeopardizes the operation of the wind turbine. In this study geotechnical, loads and probabilistic modelling are used to develop a reliability framework for predicting the rotation of the foundation under cyclic lateral loading.
Nicola Bodini and Mike Optis
Wind Energ. Sci., 5, 1435–1448, https://doi.org/10.5194/wes-5-1435-2020, https://doi.org/10.5194/wes-5-1435-2020, 2020
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Calculations of annual energy production (AEP) and its uncertainty are critical for wind farm financial transactions. Standard industry practice assumes that different uncertainty categories within an AEP calculation are uncorrelated and can therefore be combined through a sum of squares approach. In this project, we show the limits of this assumption by performing operational AEP estimates for over 470 wind farms in the United States and propose a more accurate way to combine uncertainties.
Simon Letzgus
Wind Energ. Sci., 5, 1375–1397, https://doi.org/10.5194/wes-5-1375-2020, https://doi.org/10.5194/wes-5-1375-2020, 2020
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One of the major challenges when working with wind turbine sensor data in practice is the presence of systematic changes in signal behaviour induced by malfunctions or maintenance actions. We found that approximately every third signal is affected by such change points and introduce an algorithm which reliably detects them in a highly automated fashion. The algorithm enables the application of data-driven techniques to monitor wind turbine components using data from commonly installed sensors.
Emmanuel Branlard, Dylan Giardina, and Cameron S. D. Brown
Wind Energ. Sci., 5, 1155–1167, https://doi.org/10.5194/wes-5-1155-2020, https://doi.org/10.5194/wes-5-1155-2020, 2020
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The paper presents an application of the Kalman filtering technique to estimate loads on a wind turbine. The approach combines a mechanical model and a set of measurements to estimate signals that are not available in the measurements, such as wind speed, thrust, tower position, and tower loads. The model is severalfold faster than real time and is intended to be run online, for instance, to evaluate real-time fatigue life consumption of a field turbine using a digital twin.
Laura Schröder, Nikolay Krasimirov Dimitrov, and David Robert Verelst
Wind Energ. Sci., 5, 1007–1022, https://doi.org/10.5194/wes-5-1007-2020, https://doi.org/10.5194/wes-5-1007-2020, 2020
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We suggest a methodology for correlating loads with component reliability of turbines in wind farms by combining physical modeling with machine learning. The suggested approach is demonstrated on an offshore wind farm for comparing performance, loads and lifetime estimations against recorded main bearing failures from maintenance reports. It is found that turbines positioned at the border of the wind farm with a higher expected AEP are estimated to experience earlier main bearing failures.
João Pacheco, Silvina Guimarães, Carlos Moutinho, Miguel Marques, José Carlos Matos, and Filipe Magalhães
Wind Energ. Sci., 5, 983–996, https://doi.org/10.5194/wes-5-983-2020, https://doi.org/10.5194/wes-5-983-2020, 2020
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This paper introduces the Tocha wind farm, presents the different layouts adopted in the instrumentation of the wind turbines and shows initial results. At this preliminary stage, the capabilities of the very extensive monitoring layout are demonstrated. The results presented demonstrate the ability of the different monitoring components to track the modal parameters of the system, composed of tower and rotor, and to characterize the internal loads at the tower base and blade roots.
Gesine Wanke, Leonardo Bergami, and David Robert Verelst
Wind Energ. Sci., 5, 929–944, https://doi.org/10.5194/wes-5-929-2020, https://doi.org/10.5194/wes-5-929-2020, 2020
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Converting an upwind wind turbine into a downwind configuration is shown to come with higher edgewise loads due to lower edgewise damping. The study shows from modal displacements of a reduced-order turbine model that the interaction between the forces on the rotor, the rotor motion, and the tower torsion is the main reason for the observed damping decrease.
Malo Rosemeier and Matthias Saathoff
Wind Energ. Sci., 5, 897–909, https://doi.org/10.5194/wes-5-897-2020, https://doi.org/10.5194/wes-5-897-2020, 2020
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A huge number of wind turbines have reached their designated lifetime of 20 years.
Most of the turbines installed were overdesigned.
In practice, these turbines could potentially operate longer to increase the energy yield.
For the use case turbine considered in this work, a simple lifetime extension of 8.7 years increases the energy yield by 43.5 %. When the swept rotor area is increased by means of a blade tip extension, the yield is increased by an additional 2.3 %.
Sebastian Perez-Becker, Francesco Papi, Joseph Saverin, David Marten, Alessandro Bianchini, and Christian Oliver Paschereit
Wind Energ. Sci., 5, 721–743, https://doi.org/10.5194/wes-5-721-2020, https://doi.org/10.5194/wes-5-721-2020, 2020
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Aeroelastic design load calculations play a key role in determining the design loads of the different wind turbine components. This study compares load estimations from calculations using a Blade Element Momentum aerodynamic model with estimations from calculations using a higher-order Lifting-Line Free Vortex Wake aerodynamic model. The paper finds and explains the differences in fatigue and extreme turbine loads for power production simulations that cover a wide range of turbulent wind speeds.
Kwangtae Ha, Moritz Bätge, David Melcher, and Steffen Czichon
Wind Energ. Sci., 5, 591–599, https://doi.org/10.5194/wes-5-591-2020, https://doi.org/10.5194/wes-5-591-2020, 2020
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This paper outlines a novel segment test methodology for wind turbine rotor blades. It mainly aims at improving the efficiency of the fatigue test as a future test method at Fraunhofer IWES. The numerical simulation reveals that this method has a significant time savings of up to 43 % and 52 % for 60 and 90 m blades, while improving test quality within an acceptable range of overload. This test methodology could be a technical solution for future offshore rotor blades longer than 100 m.
Jaime Liew, Albert M. Urbán, and Søren Juhl Andersen
Wind Energ. Sci., 5, 427–437, https://doi.org/10.5194/wes-5-427-2020, https://doi.org/10.5194/wes-5-427-2020, 2020
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In wind farms, the interaction between neighboring turbines can cause notable power losses. The focus of the paper is on how the combination of turbine yaw misalignment and wake effects influences the power loss in a wind turbine. The results of the paper show a more notable power loss due to turbine misalignment when turbines are closely spaced. The presented conclusions enable better predictions of a turbine's power production, which can assist the wind farm design process.
Julian Quick, Jennifer King, Ryan N. King, Peter E. Hamlington, and Katherine Dykes
Wind Energ. Sci., 5, 413–426, https://doi.org/10.5194/wes-5-413-2020, https://doi.org/10.5194/wes-5-413-2020, 2020
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We investigate the trade-offs in optimization of wake steering strategies, where upstream turbines are positioned to deflect wakes away from downstream turbines, with a probabilistic perspective. We identify inputs that are sensitive to uncertainty and demonstrate a realistic optimization under uncertainty for a wind power plant control strategy. Designing explicitly around uncertainty yielded control strategies that were generally less aggressive and more robust to the uncertain input.
Frederick Letson, Rebecca J. Barthelmie, and Sara C. Pryor
Wind Energ. Sci., 5, 331–347, https://doi.org/10.5194/wes-5-331-2020, https://doi.org/10.5194/wes-5-331-2020, 2020
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Wind turbine blade leading edge erosion (LEE) is potentially a significant source of energy loss and expense for wind farm operators. This study presents a novel approach to characterizing LEE potential from precipitation across the contiguous USA based on publicly available National Weather Service dual-polarization RADAR data. The approach is described in detail and illustrated using six locations distributed across parts of the USA that have substantial wind turbine deployments.
Erik Quaeghebeur, Sebastian Sanchez Perez-Moreno, and Michiel B. Zaaijer
Wind Energ. Sci., 5, 259–284, https://doi.org/10.5194/wes-5-259-2020, https://doi.org/10.5194/wes-5-259-2020, 2020
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The design and management of an offshore wind farm involve expertise in many disciplines. It is hard for a single person to maintain the overview needed. Therefore, we have created WESgraph, a knowledge base for the wind farm domain, implemented as a graph database. It stores descriptions of the multitude of domain concepts and their various interconnections. It allows users to explore the domain and search for relationships within and across disciplines, enabling various applications.
Lars Einar S. Stieng and Michael Muskulus
Wind Energ. Sci., 5, 171–198, https://doi.org/10.5194/wes-5-171-2020, https://doi.org/10.5194/wes-5-171-2020, 2020
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We present a framework for reducing the cost of support structures for offshore wind turbines that takes into account the many uncertainties that go into the design process. The results demonstrate how an efficient new approach, tailored for support structure design, allows the state of the art for design without uncertainties to be used within a framework that does include these uncertainties. This allows more realistic, and less conservative, design methods
to be used for practical design.
Kenneth Loenbaek, Christian Bak, Jens I. Madsen, and Bjarke Dam
Wind Energ. Sci., 5, 155–170, https://doi.org/10.5194/wes-5-155-2020, https://doi.org/10.5194/wes-5-155-2020, 2020
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From the basic aerodynamic theory of wind turbine rotors, it is a well-known fact that there is a relationship between the loading of the rotor and power efficiency. It shows that there is a loading that maximizes the power efficiency, and it is common to target this maximum when designing rotors. But in this paper it is found that for rotors constrained by a load, the maximum power is found by decreasing the loading and increasing the rotor radius. Max power efficiency is therefore not optimal.
Nikola Vasiljević, Andrea Vignaroli, Andreas Bechmann, and Rozenn Wagner
Wind Energ. Sci., 5, 73–87, https://doi.org/10.5194/wes-5-73-2020, https://doi.org/10.5194/wes-5-73-2020, 2020
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A WindScanner system consisting of two synchronized scanning lidars potentially represents a cost-effective solution for multipoint measurements. However, the lidar limitations and the site limitations are detrimental to the installation of lidars and number and location of measurement positions. To simplify the process of finding suitable measurement positions and lidar installation locations, a campaign planning workflow was devised. The paper describes the workflow and how it was digitalized.
Andrew P. J. Stanley and Andrew Ning
Wind Energ. Sci., 4, 663–676, https://doi.org/10.5194/wes-4-663-2019, https://doi.org/10.5194/wes-4-663-2019, 2019
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When designing a wind farm, one crucial step is finding the correct location or optimizing the location of the wind turbines to maximize power production. In the past, optimizing the turbine layout of large wind farms has been difficult because of the large number of interacting variables. In this paper, we present the boundary-grid parameterization method, which defines the layout of any wind farm with only five variables, allowing people to study and design wind farms regardless of the size.
Daniel S. Zalkind, Gavin K. Ananda, Mayank Chetan, Dana P. Martin, Christopher J. Bay, Kathryn E. Johnson, Eric Loth, D. Todd Griffith, Michael S. Selig, and Lucy Y. Pao
Wind Energ. Sci., 4, 595–618, https://doi.org/10.5194/wes-4-595-2019, https://doi.org/10.5194/wes-4-595-2019, 2019
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We present a model that both (1) reduces the computational effort involved in analyzing design trade-offs and (2) provides a qualitative understanding of the root cause of fatigue and extreme structural loads for wind turbine components from the blades to the tower base. We use this model in conjunction with design loads from high-fidelity simulations to analyze and compare the trade-offs between power capture and structural loading for large rotor concepts.
Amy N. Robertson, Kelsey Shaler, Latha Sethuraman, and Jason Jonkman
Wind Energ. Sci., 4, 479–513, https://doi.org/10.5194/wes-4-479-2019, https://doi.org/10.5194/wes-4-479-2019, 2019
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This paper identifies the most sensitive parameters for the load response of a 5 MW wind turbine. Two sets of parameters are examined: one set relating to the wind excitation characteristics and a second related to the physical properties of the wind turbine. The two sensitivity analyses are done separately, and the top most-sensitive parameters are identified for different load outputs throughout the structure. The findings will guide future validation campaigns and measurement needs.
Pietro Bortolotti, Helena Canet, Carlo L. Bottasso, and Jaikumar Loganathan
Wind Energ. Sci., 4, 397–406, https://doi.org/10.5194/wes-4-397-2019, https://doi.org/10.5194/wes-4-397-2019, 2019
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The paper studies the effects of uncertainties in aeroservoelastic
wind turbine models. Uncertainties are associated with the wind
inflow characteristics and the blade surface state, and they are propagated
by means of two non-intrusive methods throughout the
aeroservoelastic model of a large conceptual offshore wind
turbine. Results are compared with a brute-force extensive Monte
Carlo sampling to assess the convergence characteristics of the
non-intrusive approaches.
Andrés Santiago Padrón, Jared Thomas, Andrew P. J. Stanley, Juan J. Alonso, and Andrew Ning
Wind Energ. Sci., 4, 211–231, https://doi.org/10.5194/wes-4-211-2019, https://doi.org/10.5194/wes-4-211-2019, 2019
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We propose the use of a new method to efficiently compute the annual energy production (AEP) of a wind farm by properly handling the uncertainties in the wind direction and wind speed. We apply the new ideas to the layout optimization of a large wind farm. We show significant computational savings by reducing the number of simulations required to accurately compute and optimize the AEP of different wind farms.
Mads H. Aa. Madsen, Frederik Zahle, Niels N. Sørensen, and Joaquim R. R. A. Martins
Wind Energ. Sci., 4, 163–192, https://doi.org/10.5194/wes-4-163-2019, https://doi.org/10.5194/wes-4-163-2019, 2019
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The wind energy industry relies heavily on CFD to analyze new designs. This paper investigates a way to utilize CFD further upstream the design process where lower-fidelity methods are used. We present the first comprehensive 3-D CFD adjoint-based shape optimization of a 10 MW modern offshore wind turbine. The present work shows that, with the right tools, we can model the entire geometry, including the root, and optimize modern wind turbine rotors at the cost of a few hundred CFD evaluations.
Pietro Bortolotti, Abhinav Kapila, and Carlo L. Bottasso
Wind Energ. Sci., 4, 115–125, https://doi.org/10.5194/wes-4-115-2019, https://doi.org/10.5194/wes-4-115-2019, 2019
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The paper compares upwind and downwind three-bladed configurations
for a 10 MW wind turbine in terms of power and loads. For the
downwind case, the study also considers a load-aligned solution
with active coning. Results indicate that downwind solutions are
slightly more advantageous than upwind ones, although improvements
are small. Additionally, pre-alignment is difficult to achieve in
practice, and the active coning solution is associated with very
significant engineering challenges.
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Short summary
Blade bearings of wind turbines experience unusual loads compared to bearings in other industrial applications, which adds some difficulty to the application of otherwise well-established calculation methods, like fatigue lifetime. As a result, different methods for such calculations can be found in the literature. This paper compares three approaches of varying complexity and comes to the conclusion that the simplest of the methods is very inaccurate compared to the more complex methods.
Blade bearings of wind turbines experience unusual loads compared to bearings in other...
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