Articles | Volume 7, issue 4
https://doi.org/10.5194/wes-7-1533-2022
© Author(s) 2022. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/wes-7-1533-2022
© Author(s) 2022. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Wind turbine main-bearing lubrication – Part 2: Simulation-based results for a double-row spherical roller main bearing in a 1.5 MW wind turbine
Wind Energy and Control Centre, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow, UK
Elisha de Mello
Leonardo Centre for Tribology, Department of Mechanical Engineering, University of Sheffield, Sheffield, UK
Rob Dwyer-Joyce
Leonardo Centre for Tribology, Department of Mechanical Engineering, University of Sheffield, Sheffield, UK
Related authors
Scott Dallas, Adam Stock, and Edward Hart
Wind Energ. Sci., 9, 841–867, https://doi.org/10.5194/wes-9-841-2024, https://doi.org/10.5194/wes-9-841-2024, 2024
Short summary
Short summary
This review presents the current understanding of wind direction variability in the context of control-oriented modelling of wind turbines and wind farms in a manner suitable to a wide audience. Motivation comes from the significant and commonly seen yaw error of horizontal axis wind turbines, which carries substantial negative impacts on annual energy production and the levellised cost of wind energy. Gaps in the literature are identified, and the critical challenges in this area are discussed.
Edward Hart, Adam Stock, George Elderfield, Robin Elliott, James Brasseur, Jonathan Keller, Yi Guo, and Wooyong Song
Wind Energ. Sci., 7, 1209–1226, https://doi.org/10.5194/wes-7-1209-2022, https://doi.org/10.5194/wes-7-1209-2022, 2022
Short summary
Short summary
We consider characteristics and drivers of loads experienced by wind turbine main bearings using simplified models of hub and main-bearing configurations. Influences of deterministic wind characteristics are investigated for 5, 7.5, and 10 MW turbine models. Load response to gusts and wind direction changes are also considered. Cubic load scaling is observed, veer is identified as an important driver of load fluctuations, and strong links between control and main-bearing load response are shown.
Edward Hart, Elisha de Mello, and Rob Dwyer-Joyce
Wind Energ. Sci., 7, 1021–1042, https://doi.org/10.5194/wes-7-1021-2022, https://doi.org/10.5194/wes-7-1021-2022, 2022
Short summary
Short summary
This work provides an accessible introduction to elastohydrodynamic lubrication theory as a precursor to analysis of lubrication in a wind turbine main bearing. Fundamental concepts, derivations and formulas are presented, followed by the more advanced topics of starvation, non-steady effects, surface roughness interactions and grease lubrication.
Amir R. Nejad, Jonathan Keller, Yi Guo, Shawn Sheng, Henk Polinder, Simon Watson, Jianning Dong, Zian Qin, Amir Ebrahimi, Ralf Schelenz, Francisco Gutiérrez Guzmán, Daniel Cornel, Reza Golafshan, Georg Jacobs, Bart Blockmans, Jelle Bosmans, Bert Pluymers, James Carroll, Sofia Koukoura, Edward Hart, Alasdair McDonald, Anand Natarajan, Jone Torsvik, Farid K. Moghadam, Pieter-Jan Daems, Timothy Verstraeten, Cédric Peeters, and Jan Helsen
Wind Energ. Sci., 7, 387–411, https://doi.org/10.5194/wes-7-387-2022, https://doi.org/10.5194/wes-7-387-2022, 2022
Short summary
Short summary
This paper presents the state-of-the-art technologies and development trends of wind turbine drivetrains – the energy conversion systems transferring the kinetic energy of the wind to electrical energy – in different stages of their life cycle: design, manufacturing, installation, operation, lifetime extension, decommissioning and recycling. The main aim of this article is to review the drivetrain technology development as well as to identify future challenges and research gaps.
James Stirling, Edward Hart, and Abbas Kazemi Amiri
Wind Energ. Sci., 6, 15–31, https://doi.org/10.5194/wes-6-15-2021, https://doi.org/10.5194/wes-6-15-2021, 2021
Short summary
Short summary
This paper considers the modelling of wind turbine main bearings using analytical models. The validity of simplified analytical representations is explored by comparing main-bearing force reactions with those obtained from higher-fidelity 3D finite-element models. Results indicate that good agreement can be achieved between the analytical and 3D models in the case of both non-moment-reacting (such as for a spherical roller bearing) and moment-reacting (such as a tapered roller bearing) set-ups.
Edward Hart, Benjamin Clarke, Gary Nicholas, Abbas Kazemi Amiri, James Stirling, James Carroll, Rob Dwyer-Joyce, Alasdair McDonald, and Hui Long
Wind Energ. Sci., 5, 105–124, https://doi.org/10.5194/wes-5-105-2020, https://doi.org/10.5194/wes-5-105-2020, 2020
Short summary
Short summary
This paper presents a review of existing theory and practice relating to main bearings for wind turbines. Topics covered include wind conditions and resulting rotor loads, main-bearing models, damage mechanisms and fault detection procedures.
Scott Dallas, Adam Stock, and Edward Hart
Wind Energ. Sci., 9, 841–867, https://doi.org/10.5194/wes-9-841-2024, https://doi.org/10.5194/wes-9-841-2024, 2024
Short summary
Short summary
This review presents the current understanding of wind direction variability in the context of control-oriented modelling of wind turbines and wind farms in a manner suitable to a wide audience. Motivation comes from the significant and commonly seen yaw error of horizontal axis wind turbines, which carries substantial negative impacts on annual energy production and the levellised cost of wind energy. Gaps in the literature are identified, and the critical challenges in this area are discussed.
Edward Hart, Adam Stock, George Elderfield, Robin Elliott, James Brasseur, Jonathan Keller, Yi Guo, and Wooyong Song
Wind Energ. Sci., 7, 1209–1226, https://doi.org/10.5194/wes-7-1209-2022, https://doi.org/10.5194/wes-7-1209-2022, 2022
Short summary
Short summary
We consider characteristics and drivers of loads experienced by wind turbine main bearings using simplified models of hub and main-bearing configurations. Influences of deterministic wind characteristics are investigated for 5, 7.5, and 10 MW turbine models. Load response to gusts and wind direction changes are also considered. Cubic load scaling is observed, veer is identified as an important driver of load fluctuations, and strong links between control and main-bearing load response are shown.
Edward Hart, Elisha de Mello, and Rob Dwyer-Joyce
Wind Energ. Sci., 7, 1021–1042, https://doi.org/10.5194/wes-7-1021-2022, https://doi.org/10.5194/wes-7-1021-2022, 2022
Short summary
Short summary
This work provides an accessible introduction to elastohydrodynamic lubrication theory as a precursor to analysis of lubrication in a wind turbine main bearing. Fundamental concepts, derivations and formulas are presented, followed by the more advanced topics of starvation, non-steady effects, surface roughness interactions and grease lubrication.
Amir R. Nejad, Jonathan Keller, Yi Guo, Shawn Sheng, Henk Polinder, Simon Watson, Jianning Dong, Zian Qin, Amir Ebrahimi, Ralf Schelenz, Francisco Gutiérrez Guzmán, Daniel Cornel, Reza Golafshan, Georg Jacobs, Bart Blockmans, Jelle Bosmans, Bert Pluymers, James Carroll, Sofia Koukoura, Edward Hart, Alasdair McDonald, Anand Natarajan, Jone Torsvik, Farid K. Moghadam, Pieter-Jan Daems, Timothy Verstraeten, Cédric Peeters, and Jan Helsen
Wind Energ. Sci., 7, 387–411, https://doi.org/10.5194/wes-7-387-2022, https://doi.org/10.5194/wes-7-387-2022, 2022
Short summary
Short summary
This paper presents the state-of-the-art technologies and development trends of wind turbine drivetrains – the energy conversion systems transferring the kinetic energy of the wind to electrical energy – in different stages of their life cycle: design, manufacturing, installation, operation, lifetime extension, decommissioning and recycling. The main aim of this article is to review the drivetrain technology development as well as to identify future challenges and research gaps.
James Stirling, Edward Hart, and Abbas Kazemi Amiri
Wind Energ. Sci., 6, 15–31, https://doi.org/10.5194/wes-6-15-2021, https://doi.org/10.5194/wes-6-15-2021, 2021
Short summary
Short summary
This paper considers the modelling of wind turbine main bearings using analytical models. The validity of simplified analytical representations is explored by comparing main-bearing force reactions with those obtained from higher-fidelity 3D finite-element models. Results indicate that good agreement can be achieved between the analytical and 3D models in the case of both non-moment-reacting (such as for a spherical roller bearing) and moment-reacting (such as a tapered roller bearing) set-ups.
Edward Hart, Benjamin Clarke, Gary Nicholas, Abbas Kazemi Amiri, James Stirling, James Carroll, Rob Dwyer-Joyce, Alasdair McDonald, and Hui Long
Wind Energ. Sci., 5, 105–124, https://doi.org/10.5194/wes-5-105-2020, https://doi.org/10.5194/wes-5-105-2020, 2020
Short summary
Short summary
This paper presents a review of existing theory and practice relating to main bearings for wind turbines. Topics covered include wind conditions and resulting rotor loads, main-bearing models, damage mechanisms and fault detection procedures.
Related subject area
Thematic area: Materials and operation | Topic: Operation and maintenance, condition monitoring, reliability
Operation and maintenance cost comparison between 15 MW direct-drive and medium-speed offshore wind turbines
Sensitivity of fatigue reliability in wind turbines: effects of design turbulence and the Wöhler exponent
Machine learning based virtual load sensors for mooring lines using motion and lidar measurements
Unsupervised anomaly detection of permanent magnet offshore wind generators through electrical and electromagnetic measurements
Full-Scale Wind Turbine Performance Assessment: A Study of Aerodynamic Degradation and Operational Influences
Active trailing edge flap system fault detection via machine learning
Grand challenges in the digitalisation of wind energy
Overview of normal behavior modeling approaches for SCADA-based wind turbine condition monitoring demonstrated on data from operational wind farms
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Population Based Structural Health Monitoring: Homogeneous Offshore Wind Model Development
Reduction of wind-turbine-generated seismic noise with structural measures
Very low frequency IEPE accelerometer calibration and application to a wind energy structure
Orla Donnelly, Fraser Anderson, and James Carroll
Wind Energ. Sci., 9, 1345–1362, https://doi.org/10.5194/wes-9-1345-2024, https://doi.org/10.5194/wes-9-1345-2024, 2024
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We collate the latest reliability data in operations and maintenance (O&M) for offshore wind turbines, specifically large turbines of 15 MW. We use these data to model O&M of an offshore wind farm at three different sites. We compare two industry-dominant drivetrain configurations in terms of O&M cost for 15 MW turbines and determine if previous results for smaller turbines still hold true. Comparisons between drivetrains are topical within industry, and we produce cost comparisons for them.
Shadan Mozafari, Paul Veers, Jennifer Rinker, and Katherine Dykes
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Turbulence is one of the main drivers of fatigue in wind turbines. There is some debate on how to model the turbulence in normal wind conditions in the design phase. To address such debates, we study the fatigue load distribution and reliability following different models of the International Electrotechnical Commission 61400-1 standard. The results show the lesser importance of load uncertainty due to turbulence distribution compared to the uncertainty of material resistance and Miner’s rule.
Moritz Johann Gräfe, Vasilis Pettas, Nikolay Dimitrov, and Po Wen Cheng
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This study explores a methodology using floater motion and nacelle-based lidar wind speed measurements to estimate the tension and damage equivalent loads (DELs) on floating offshore wind turbines' mooring lines. Results indicate that fairlead tension time series and DELs can be accurately estimated from floater motion time series. Using lidar measurements as model inputs for DEL predictions leads to similar accuracies as using displacement measurements of the floater.
Ali Dibaj, Mostafa Valavi, and Amir R. Nejad
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This study emphasizes the need for effective condition monitoring in permanent magnet offshore wind generators to tackle issues like demagnetization and eccentricity. Utilizing a machine learning model and high-resolution measurements, we explore early fault detection methods. Our findings indicate that flux monitoring with affordable, easy-to-install stray flux sensors with frequency information offers a promising fault detection strategy for large MW offshore wind generators.
Tahir H. Malik and Christian Bak
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Active trailing edge flaps can potentially reduce wind turbine (WT) loads. To monitor their performance, we present two methods based on machine learning that identify flap health states, including degraded performance, in normal power production and idling condition. Both methods rely only on sensors commonly available on WTs. One approach properly detects all the flap states if a fault occurs on only one blade. The other approach can identify two specific flap states in all fault scenarios.
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Jens Visbech, Tuhfe Göçmen, Charlotte Bay Hasager, Hristo Shkalov, Morten Handberg, and Kristian Pagh Nielsen
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Innes Murdo Black, Moritz Werther Häckell, and Athanasios Kolios
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Short summary
This paper is the second in a two-part study on lubrication in wind turbine main bearings. Investigations are conducted concerning lubrication in the double-row spherical roller main bearing of a 1.5 MW wind turbine. This includes effects relating to temperature, starvation, grease-thickener interactions and possible non-steady EHL effects. Results predict that the modelled main bearing would be expected to operate under mixed lubrication conditions for a non-negligible proportion of its life.
This paper is the second in a two-part study on lubrication in wind turbine main bearings....
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