Articles | Volume 7, issue 3
https://doi.org/10.5194/wes-7-1021-2022
© Author(s) 2022. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/wes-7-1021-2022
© Author(s) 2022. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Wind turbine main-bearing lubrication – Part 1: An introductory review of elastohydrodynamic lubrication theory
Wind Energy and Control Centre, Department of Electronic and Electrical Engineering, The University of Strathclyde, Glasgow, UK
Elisha de Mello
Leonardo Centre for Tribology, Department of Mechanical Engineering, The University of Sheffield, Sheffield, UK
Rob Dwyer-Joyce
Leonardo Centre for Tribology, Department of Mechanical Engineering, The University of Sheffield, Sheffield, UK
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This paper is the second in a two-part study on lubrication in wind turbine main bearings. Investigations are conducted concerning lubrication in the double-row spherical roller main bearing of a 1.5 MW wind turbine. This includes effects relating to temperature, starvation, grease-thickener interactions and possible non-steady EHL effects. Results predict that the modelled main bearing would be expected to operate under mixed lubrication conditions for a non-negligible proportion of its life.
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This paper considers the modelling of wind turbine main bearings using analytical models. The validity of simplified analytical representations is explored by comparing main-bearing force reactions with those obtained from higher-fidelity 3D finite-element models. Results indicate that good agreement can be achieved between the analytical and 3D models in the case of both non-moment-reacting (such as for a spherical roller bearing) and moment-reacting (such as a tapered roller bearing) set-ups.
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Increasing the efficiency of wind farms can be achieved via reducing the impact of wakes – flow regions with lower wind speed occurring downwind from turbines. This work describes training and validation of a novel method for the estimation of the wake effects impacting a turbine. The results show that for most tested wind conditions, the developed model is capable of robust detection of wake presence and accurate characterisation of its properties. Further validation and improvements are planned.
Edward Hart
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A parametric model for the wind direction rose is presented, with testing on real offshore wind farm data indicating that the model performs well. The presented model provides opportunities for standardisation and enables more systematic analyses of wind direction distribution impacts and sensitivities.
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Revised manuscript under review for WES
Short summary
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Wind turbine main bearings often fail prematurely, creating costly maintenance challenges. This study examined how wake effects – where upstream turbines create disturbed airflow that impacts downstream turbines – affect bearing lifespans. Using computer simulations, we found that wake effects reduce bearing life by 16% on average. The direction of wake impact matters significantly due to interactions between wind forces and gravity, informing better wind turbine and farm farm design strategies.
Scott Dallas, Adam Stock, and Edward Hart
Wind Energ. Sci., 9, 841–867, https://doi.org/10.5194/wes-9-841-2024, https://doi.org/10.5194/wes-9-841-2024, 2024
Short summary
Short summary
This review presents the current understanding of wind direction variability in the context of control-oriented modelling of wind turbines and wind farms in a manner suitable to a wide audience. Motivation comes from the significant and commonly seen yaw error of horizontal axis wind turbines, which carries substantial negative impacts on annual energy production and the levellised cost of wind energy. Gaps in the literature are identified, and the critical challenges in this area are discussed.
Edward Hart, Elisha de Mello, and Rob Dwyer-Joyce
Wind Energ. Sci., 7, 1533–1550, https://doi.org/10.5194/wes-7-1533-2022, https://doi.org/10.5194/wes-7-1533-2022, 2022
Short summary
Short summary
This paper is the second in a two-part study on lubrication in wind turbine main bearings. Investigations are conducted concerning lubrication in the double-row spherical roller main bearing of a 1.5 MW wind turbine. This includes effects relating to temperature, starvation, grease-thickener interactions and possible non-steady EHL effects. Results predict that the modelled main bearing would be expected to operate under mixed lubrication conditions for a non-negligible proportion of its life.
Edward Hart, Adam Stock, George Elderfield, Robin Elliott, James Brasseur, Jonathan Keller, Yi Guo, and Wooyong Song
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Short summary
Short summary
We consider characteristics and drivers of loads experienced by wind turbine main bearings using simplified models of hub and main-bearing configurations. Influences of deterministic wind characteristics are investigated for 5, 7.5, and 10 MW turbine models. Load response to gusts and wind direction changes are also considered. Cubic load scaling is observed, veer is identified as an important driver of load fluctuations, and strong links between control and main-bearing load response are shown.
Amir R. Nejad, Jonathan Keller, Yi Guo, Shawn Sheng, Henk Polinder, Simon Watson, Jianning Dong, Zian Qin, Amir Ebrahimi, Ralf Schelenz, Francisco Gutiérrez Guzmán, Daniel Cornel, Reza Golafshan, Georg Jacobs, Bart Blockmans, Jelle Bosmans, Bert Pluymers, James Carroll, Sofia Koukoura, Edward Hart, Alasdair McDonald, Anand Natarajan, Jone Torsvik, Farid K. Moghadam, Pieter-Jan Daems, Timothy Verstraeten, Cédric Peeters, and Jan Helsen
Wind Energ. Sci., 7, 387–411, https://doi.org/10.5194/wes-7-387-2022, https://doi.org/10.5194/wes-7-387-2022, 2022
Short summary
Short summary
This paper presents the state-of-the-art technologies and development trends of wind turbine drivetrains – the energy conversion systems transferring the kinetic energy of the wind to electrical energy – in different stages of their life cycle: design, manufacturing, installation, operation, lifetime extension, decommissioning and recycling. The main aim of this article is to review the drivetrain technology development as well as to identify future challenges and research gaps.
James Stirling, Edward Hart, and Abbas Kazemi Amiri
Wind Energ. Sci., 6, 15–31, https://doi.org/10.5194/wes-6-15-2021, https://doi.org/10.5194/wes-6-15-2021, 2021
Short summary
Short summary
This paper considers the modelling of wind turbine main bearings using analytical models. The validity of simplified analytical representations is explored by comparing main-bearing force reactions with those obtained from higher-fidelity 3D finite-element models. Results indicate that good agreement can be achieved between the analytical and 3D models in the case of both non-moment-reacting (such as for a spherical roller bearing) and moment-reacting (such as a tapered roller bearing) set-ups.
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Short summary
This work provides an accessible introduction to elastohydrodynamic lubrication theory as a precursor to analysis of lubrication in a wind turbine main bearing. Fundamental concepts, derivations and formulas are presented, followed by the more advanced topics of starvation, non-steady effects, surface roughness interactions and grease lubrication.
This work provides an accessible introduction to elastohydrodynamic lubrication theory as a...
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