Articles | Volume 6, issue 3
https://doi.org/10.5194/wes-6-601-2021
© Author(s) 2021. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/wes-6-601-2021
© Author(s) 2021. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
On the scaling of wind turbine rotors
Helena Canet
Wind Energy Institute, Technische Universität München, 85748 Garching b. München, Germany
Pietro Bortolotti
National Renewable Energy Laboratory, Golden, CO 80401, USA
Wind Energy Institute, Technische Universität München, 85748 Garching b. München, Germany
Related authors
Helena Canet, Adrien Guilloré, and Carlo L. Bottasso
Wind Energ. Sci., 8, 1029–1047, https://doi.org/10.5194/wes-8-1029-2023, https://doi.org/10.5194/wes-8-1029-2023, 2023
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We propose a new approach to design that aims at optimal trade-offs between economic and environmental goals. New environmental metrics are defined, which quantify impacts in terms of CO2-equivalent emissions produced by the turbine over its entire life cycle. For some typical onshore installations in Germany, results indicate that a 1 % increase in the cost of energy can buy about a 5 % decrease in environmental impacts: a small loss for the individual can lead to larger gains for society.
Helena Canet, Stefan Loew, and Carlo L. Bottasso
Wind Energ. Sci., 6, 1325–1340, https://doi.org/10.5194/wes-6-1325-2021, https://doi.org/10.5194/wes-6-1325-2021, 2021
Short summary
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Lidar-assisted control (LAC) is used to redesign the rotor and tower of three turbines, differing in terms of wind class, size, and power rating. The load reductions enabled by LAC are used to save
mass, increase hub height, or extend lifetime. The first two strategies yield reductions in the cost of energy only for the tower of the largest machine, while more interesting benefits are obtained for lifetime extension.
Chengyu Wang, Filippo Campagnolo, Helena Canet, Daniel J. Barreiro, and Carlo L. Bottasso
Wind Energ. Sci., 6, 961–981, https://doi.org/10.5194/wes-6-961-2021, https://doi.org/10.5194/wes-6-961-2021, 2021
Short summary
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This paper quantifies the fidelity of the wakes generated by a small (1 m diameter) scaled wind turbine model operated in a large boundary layer wind tunnel. A detailed scaling analysis accompanied by large-eddy simulations shows that these wakes are very realistic scaled versions of the ones generated by the parent full-scale wind turbine in the field.
Abhinav Anand and Carlo L. Bottasso
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2025-101, https://doi.org/10.5194/wes-2025-101, 2025
Preprint under review for WES
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We formulate a controller for wind turbines that has three main characteristics. First, it optimizes profit by balancing revenue from power generation with cost. Second, cost includes the effects of cyclic fatigue that, departing from most of the existing literature on control, is rigorously accounted for by an exact cycle counting on receding horizons. Third, it uses a model capable of learning and improving its performance based on measured or synthetic data.
Cory Frontin, Jeff Allen, Christopher J. Bay, Jared Thomas, Ethan Young, and Pietro Bortolotti
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2025-103, https://doi.org/10.5194/wes-2025-103, 2025
Preprint under review for WES
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Wind farms produce energy and to do so have to occupy a non-trivial amount of space. Understanding how much energy a proposed wind farm will make (and at what cost) is technically challenging, especially when turbines are packed closely together. Plus, there's a key tradeoff in how much space a farm occupies and how cheap the energy it can produce might be: less space means more costly energy. This work shows an novel way to run computational simulations efficiently to understand that tradeoff.
Hadi Hoghooghi and Carlo L. Bottasso
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2025-98, https://doi.org/10.5194/wes-2025-98, 2025
Preprint under review for WES
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We formulate and demonstrate a new digital shadow (i.e. a virtual copy) for wind turbines. The digital shadow is designed in order to be capable of mirroring the response of the machine even in complex inflow conditions. Results from field measurements illustrate the ability of the shadow to estimate loads with good accuracy, even with minimal tuning.
Simone Tamaro, Filippo Campagnolo, and Carlo L. Bottasso
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2025-66, https://doi.org/10.5194/wes-2025-66, 2025
Revised manuscript under review for WES
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We proposed a new method for active power control that uniquely combines induction control with wake steering to maximize power tracking margins. Our methodology results in significantly improved robustness against wind fluctuations and fatigue loading when compared to the state of the art.
Andre Thommessen, Abhinav Anand, Christoph M. Hackl, and Carlo L. Bottasso
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2025-72, https://doi.org/10.5194/wes-2025-72, 2025
Preprint under review for WES
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We present a method to forecast inertia that accounts for wake effects in a wind farm. The approach is based on mapping forecasted site conditions to each single wind turbine in the farm through a wake model. The resulting inflow conditions are used to predict the inertia that the wind farm can provide to the grid, taking the wind turbine control strategies and operational limits into account.
Abhinav Anand, Robert Braunbehrens, Adrien Guilloré, and Carlo L. Bottasso
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2025-67, https://doi.org/10.5194/wes-2025-67, 2025
Revised manuscript has not been submitted
Short summary
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We present a new method for wind farm control, based on the optimization of an economic cost function that accounts for revenue from power production and cost due to operation and maintenance. The new formulation also includes constraints to ensure a desired lifetime duration. The application to relevant scenarios shows consistently improved profit when compared to alternative formulations from the recent literature.
Pietro Bortolotti, Lee Jay Fingersh, Nicholas Hamilton, Arlinda Huskey, Chris Ivanov, Mark Iverson, Jonathan Keller, Scott Lambert, Jason Roadman, Derek Slaughter, Syhoune Thao, and Consuelo Wells
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2025-8, https://doi.org/10.5194/wes-2025-8, 2025
Revised manuscript accepted for WES
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This study compares a wind turbine with blades behind the tower (downwind) to the traditional upwind design. Testing a 1.5 MW turbine at NREL’s Flatirons Campus, we measured performance, loads, and noise. Numerical models matched well with observations. The downwind setup showed higher fatigue loads and sound variations but also an unexpected power improvement. Downwind rotors might be a valid alternative for future floating offshore wind applications.
Kenneth Brown, Pietro Bortolotti, Emmanuel Branlard, Mayank Chetan, Scott Dana, Nathaniel deVelder, Paula Doubrawa, Nicholas Hamilton, Hristo Ivanov, Jason Jonkman, Christopher Kelley, and Daniel Zalkind
Wind Energ. Sci., 9, 1791–1810, https://doi.org/10.5194/wes-9-1791-2024, https://doi.org/10.5194/wes-9-1791-2024, 2024
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This paper presents a study of the popular wind turbine design tool OpenFAST. We compare simulation results to measurements obtained from a 2.8 MW land-based wind turbine. Measured wind conditions were used to generate turbulent flow fields through several techniques. We show that successful validation of the tool is not strongly dependent on the inflow generation technique used for mean quantities of interest. The type of inflow assimilation method has a larger effect on fatigue quantities.
Simone Tamaro, Filippo Campagnolo, and Carlo L. Bottasso
Wind Energ. Sci., 9, 1547–1575, https://doi.org/10.5194/wes-9-1547-2024, https://doi.org/10.5194/wes-9-1547-2024, 2024
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We develop a new simple model to predict power losses incurred by a wind turbine when it yaws out of the wind. The model reveals the effects of a number of rotor design parameters and how the turbine is governed when it yaws. The model exhibits an excellent agreement with large eddy simulations and wind tunnel measurements. We showcase the capabilities of the model by deriving the power-optimal yaw strategy for a single turbine and for a cluster of wake-interacting turbines.
Marta Bertelè, Paul J. Meyer, Carlo R. Sucameli, Johannes Fricke, Anna Wegner, Julia Gottschall, and Carlo L. Bottasso
Wind Energ. Sci., 9, 1419–1429, https://doi.org/10.5194/wes-9-1419-2024, https://doi.org/10.5194/wes-9-1419-2024, 2024
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A neural observer is used to estimate shear and veer from the operational data of a large wind turbine equipped with blade load sensors. Comparison with independent measurements from a nearby met mast and profiling lidar demonstrate the ability of the
rotor as a sensorconcept to provide high-quality estimates of these inflow quantities based simply on already available standard operational data.
Jenna Iori, Carlo Luigi Bottasso, and Michael Kenneth McWilliam
Wind Energ. Sci., 9, 1289–1304, https://doi.org/10.5194/wes-9-1289-2024, https://doi.org/10.5194/wes-9-1289-2024, 2024
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The controller of a wind turbine has an important role in regulating power production and avoiding structural failure. However, it is often designed after the rest of the turbine, and thus its potential is not fully exploited. An alternative is to design the structure and the controller simultaneously. This work develops a method to identify if a given turbine design can benefit from this new simultaneous design process. For example, a higher and cheaper turbine tower can be built this way.
Paul Veers, Carlo L. Bottasso, Lance Manuel, Jonathan Naughton, Lucy Pao, Joshua Paquette, Amy Robertson, Michael Robinson, Shreyas Ananthan, Thanasis Barlas, Alessandro Bianchini, Henrik Bredmose, Sergio González Horcas, Jonathan Keller, Helge Aagaard Madsen, James Manwell, Patrick Moriarty, Stephen Nolet, and Jennifer Rinker
Wind Energ. Sci., 8, 1071–1131, https://doi.org/10.5194/wes-8-1071-2023, https://doi.org/10.5194/wes-8-1071-2023, 2023
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Critical unknowns in the design, manufacturing, and operation of future wind turbine and wind plant systems are articulated, and key research activities are recommended.
Helena Canet, Adrien Guilloré, and Carlo L. Bottasso
Wind Energ. Sci., 8, 1029–1047, https://doi.org/10.5194/wes-8-1029-2023, https://doi.org/10.5194/wes-8-1029-2023, 2023
Short summary
Short summary
We propose a new approach to design that aims at optimal trade-offs between economic and environmental goals. New environmental metrics are defined, which quantify impacts in terms of CO2-equivalent emissions produced by the turbine over its entire life cycle. For some typical onshore installations in Germany, results indicate that a 1 % increase in the cost of energy can buy about a 5 % decrease in environmental impacts: a small loss for the individual can lead to larger gains for society.
Robert Braunbehrens, Andreas Vad, and Carlo L. Bottasso
Wind Energ. Sci., 8, 691–723, https://doi.org/10.5194/wes-8-691-2023, https://doi.org/10.5194/wes-8-691-2023, 2023
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The paper presents a new method in which wind turbines in a wind farm act as local sensors, in this way detecting the flow that develops within the power plant. Through this technique, we are able to identify effects on the flow generated by the plant itself and by the orography of the terrain. The new method not only delivers a flow model of much improved quality but can also help in understanding phenomena that drive the farm performance.
Johan Meyers, Carlo Bottasso, Katherine Dykes, Paul Fleming, Pieter Gebraad, Gregor Giebel, Tuhfe Göçmen, and Jan-Willem van Wingerden
Wind Energ. Sci., 7, 2271–2306, https://doi.org/10.5194/wes-7-2271-2022, https://doi.org/10.5194/wes-7-2271-2022, 2022
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We provide a comprehensive overview of the state of the art and the outstanding challenges in wind farm flow control, thus identifying the key research areas that could further enable commercial uptake and success. To this end, we have structured the discussion on challenges and opportunities into four main areas: (1) insight into control flow physics, (2) algorithms and AI, (3) validation and industry implementation, and (4) integrating control with system design
(co-design).
Emmanouil M. Nanos, Carlo L. Bottasso, Simone Tamaro, Dimitris I. Manolas, and Vasilis A. Riziotis
Wind Energ. Sci., 7, 1641–1660, https://doi.org/10.5194/wes-7-1641-2022, https://doi.org/10.5194/wes-7-1641-2022, 2022
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A novel way of wind farm control is presented where the wake is deflected vertically to reduce interactions with downstream turbines. This is achieved by moving ballast in a floating offshore platform in order to pitch the support structure and thereby tilt the wind turbine rotor disk. The study considers the effects of this new form of wake control on the aerodynamics of the steering and wake-affected turbines, on the structure, and on the ballast motion system.
Stefan Loew and Carlo L. Bottasso
Wind Energ. Sci., 7, 1605–1625, https://doi.org/10.5194/wes-7-1605-2022, https://doi.org/10.5194/wes-7-1605-2022, 2022
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This publication presents methods to improve the awareness and control of material fatigue for wind turbines. This is achieved by enhancing a sophisticated control algorithm which utilizes wind prediction information from a laser measurement device. The simulation results indicate that the novel algorithm significantly improves the economic performance of a wind turbine. This benefit is particularly high for situations when the prediction quality is low or the prediction time frame is short.
Emmanouil M. Nanos, Carlo L. Bottasso, Filippo Campagnolo, Franz Mühle, Stefano Letizia, G. Valerio Iungo, and Mario A. Rotea
Wind Energ. Sci., 7, 1263–1287, https://doi.org/10.5194/wes-7-1263-2022, https://doi.org/10.5194/wes-7-1263-2022, 2022
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The paper describes the design of a scaled wind turbine in detail, for studying wakes and wake control applications in the known, controllable and repeatable conditions of a wind tunnel. The scaled model is characterized by conducting experiments in two wind tunnels, in different conditions, using different measurement equipment. Results are also compared to predictions obtained with models of various fidelity. The analysis indicates that the model fully satisfies the initial requirements.
John Jasa, Pietro Bortolotti, Daniel Zalkind, and Garrett Barter
Wind Energ. Sci., 7, 991–1006, https://doi.org/10.5194/wes-7-991-2022, https://doi.org/10.5194/wes-7-991-2022, 2022
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Using highly accurate simulations within a design cycle is prohibitively computationally expensive. We implement and present a multifidelity optimization method and showcase its efficacy using three different case studies. We examine aerodynamic blade design, turbine controls tuning, and a wind plant layout problem. In each case, the multifidelity method finds an optimal design that performs better than those obtained using simplified models but at a lower cost than high-fidelity optimization.
Ernesto Camarena, Evan Anderson, Josh Paquette, Pietro Bortolotti, Roland Feil, and Nick Johnson
Wind Energ. Sci., 7, 19–35, https://doi.org/10.5194/wes-7-19-2022, https://doi.org/10.5194/wes-7-19-2022, 2022
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The length of rotor blades of land-based wind turbines is currently constrained by logistics. Turbine manufacturers currently propose segmented solutions to overcome these limits, but blade joints come with extra masses and costs. This work investigates an alternative solution, namely the design of ultra-flexible blades that can be transported on rail via controlled bending. The results show that this is a promising pathway to further increasing the size of land-based wind turbines.
Helena Canet, Stefan Loew, and Carlo L. Bottasso
Wind Energ. Sci., 6, 1325–1340, https://doi.org/10.5194/wes-6-1325-2021, https://doi.org/10.5194/wes-6-1325-2021, 2021
Short summary
Short summary
Lidar-assisted control (LAC) is used to redesign the rotor and tower of three turbines, differing in terms of wind class, size, and power rating. The load reductions enabled by LAC are used to save
mass, increase hub height, or extend lifetime. The first two strategies yield reductions in the cost of energy only for the tower of the largest machine, while more interesting benefits are obtained for lifetime extension.
Pietro Bortolotti, Nick Johnson, Nikhar J. Abbas, Evan Anderson, Ernesto Camarena, and Joshua Paquette
Wind Energ. Sci., 6, 1277–1290, https://doi.org/10.5194/wes-6-1277-2021, https://doi.org/10.5194/wes-6-1277-2021, 2021
Short summary
Short summary
The length of rotor blades of land-based wind turbines is currently constrained by logistics. Turbine manufacturers currently propose segmented solutions to overcome these limits, but blade joints come with extra masses and costs. This work investigates an alternative solution, namely the design of ultra-flexible blades that can be transported on rail via controlled bending. The results show that this is a promising pathway for further increasing the size of land-based wind turbines.
Chengyu Wang, Filippo Campagnolo, Helena Canet, Daniel J. Barreiro, and Carlo L. Bottasso
Wind Energ. Sci., 6, 961–981, https://doi.org/10.5194/wes-6-961-2021, https://doi.org/10.5194/wes-6-961-2021, 2021
Short summary
Short summary
This paper quantifies the fidelity of the wakes generated by a small (1 m diameter) scaled wind turbine model operated in a large boundary layer wind tunnel. A detailed scaling analysis accompanied by large-eddy simulations shows that these wakes are very realistic scaled versions of the ones generated by the parent full-scale wind turbine in the field.
Marta Bertelè, Carlo L. Bottasso, and Johannes Schreiber
Wind Energ. Sci., 6, 759–775, https://doi.org/10.5194/wes-6-759-2021, https://doi.org/10.5194/wes-6-759-2021, 2021
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A previously published wind sensing method is applied to an experimental dataset obtained from a 3.5 MW turbine and a nearby hub-tall met mast. The method uses blade load harmonics to estimate rotor-equivalent shears and wind directions at the rotor disk. Results indicate the good quality of the estimated shear, both in terms of 10 min averages and of resolved time histories, and a reasonable accuracy in the estimation of the yaw misalignment.
Bart M. Doekemeijer, Stefan Kern, Sivateja Maturu, Stoyan Kanev, Bastian Salbert, Johannes Schreiber, Filippo Campagnolo, Carlo L. Bottasso, Simone Schuler, Friedrich Wilts, Thomas Neumann, Giancarlo Potenza, Fabio Calabretta, Federico Fioretti, and Jan-Willem van Wingerden
Wind Energ. Sci., 6, 159–176, https://doi.org/10.5194/wes-6-159-2021, https://doi.org/10.5194/wes-6-159-2021, 2021
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This article presents the results of a field experiment investigating wake steering on an onshore wind farm. The measurements show that wake steering leads to increases in power production of up to 35 % for two-turbine interactions and up to 16 % for three-turbine interactions. However, losses in power production are seen for various regions of wind directions. The results suggest that further research is necessary before wake steering will consistently lead to energy gains in wind farms.
Chengyu Wang, Filippo Campagnolo, and Carlo L. Bottasso
Wind Energ. Sci., 5, 1537–1550, https://doi.org/10.5194/wes-5-1537-2020, https://doi.org/10.5194/wes-5-1537-2020, 2020
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A new method is described to identify the aerodynamic characteristics of blade airfoils directly from operational data of the turbine. Improving on a previously published approach, the present method is based on a new maximum likelihood formulation that includes errors both in the outputs and the inputs. The method is demonstrated on the identification of the polars of small-scale turbines for wind tunnel testing.
Filippo Campagnolo, Robin Weber, Johannes Schreiber, and Carlo L. Bottasso
Wind Energ. Sci., 5, 1273–1295, https://doi.org/10.5194/wes-5-1273-2020, https://doi.org/10.5194/wes-5-1273-2020, 2020
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The performance of an open-loop wake-steering controller is investigated with a new wind tunnel experiment. Three scaled wind turbines are placed on a large turntable and exposed to a turbulent inflow, resulting in dynamically varying wake interactions. The study highlights the importance of using a robust formulation and plant flow models of appropriate fidelity and the existence of possible margins for improvement by the use of dynamic controllers.
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Short summary
The paper analyzes in detail the problem of scaling, considering both the steady-state and transient response cases, including the effects of aerodynamics, elasticity, inertia, gravity, and actuation. After a general theoretical analysis of the problem, the article considers two alternative ways of designing a scaled rotor. The two methods are then applied to the scaling of a 10 MW turbine of 180 m in diameter down to three different sizes (54, 27, and 2.8 m).
The paper analyzes in detail the problem of scaling, considering both the steady-state and...
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