Articles | Volume 7, issue 3
https://doi.org/10.5194/wes-7-1209-2022
© Author(s) 2022. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/wes-7-1209-2022
© Author(s) 2022. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Research article
| 
08 Jun 2022
Research article |
| 08 Jun 2022
| 08 Jun 2022
Impacts of wind field characteristics and non-steady deterministic wind events on time-varying main-bearing loads
Wind Energy and Control Centre, Department of Electronic and Electrical Engineering, The University of Strathclyde, Glasgow, UK
Adam Stock
Wind Energy and Control Centre, Department of Electronic and Electrical Engineering, The University of Strathclyde, Glasgow, UK
George Elderfield
Wind Energy and Control Centre, Department of Electronic and Electrical Engineering, The University of Strathclyde, Glasgow, UK
Robin Elliott
Onyx Insight, Nottingham, United Kingdom
James Brasseur
Aerospace Mechanics Research Center, University of Colorado, Boulder, United States
Jonathan Keller
National Renewable Energy Laboratory, Golden, United States
Yi Guo
National Renewable Energy Laboratory, Golden, United States
Wooyong Song
ORE Catapult, Inovo, Glasgow, United Kingdom
Related authors
Scott Dallas, Adam Stock, and Edward Hart
Wind Energ. Sci., 9, 841–867, https://doi.org/10.5194/wes-9-841-2024, https://doi.org/10.5194/wes-9-841-2024, 2024
Short summary
Short summary
This review presents the current understanding of wind direction variability in the context of control-oriented modelling of wind turbines and wind farms in a manner suitable to a wide audience. Motivation comes from the significant and commonly seen yaw error of horizontal axis wind turbines, which carries substantial negative impacts on annual energy production and the levellised cost of wind energy. Gaps in the literature are identified, and the critical challenges in this area are discussed.
Edward Hart, Elisha de Mello, and Rob Dwyer-Joyce
Wind Energ. Sci., 7, 1533–1550, https://doi.org/10.5194/wes-7-1533-2022, https://doi.org/10.5194/wes-7-1533-2022, 2022
Short summary
Short summary
This paper is the second in a two-part study on lubrication in wind turbine main bearings. Investigations are conducted concerning lubrication in the double-row spherical roller main bearing of a 1.5 MW wind turbine. This includes effects relating to temperature, starvation, grease-thickener interactions and possible non-steady EHL effects. Results predict that the modelled main bearing would be expected to operate under mixed lubrication conditions for a non-negligible proportion of its life.
Edward Hart, Elisha de Mello, and Rob Dwyer-Joyce
Wind Energ. Sci., 7, 1021–1042, https://doi.org/10.5194/wes-7-1021-2022, https://doi.org/10.5194/wes-7-1021-2022, 2022
Short summary
Short summary
This work provides an accessible introduction to elastohydrodynamic lubrication theory as a precursor to analysis of lubrication in a wind turbine main bearing. Fundamental concepts, derivations and formulas are presented, followed by the more advanced topics of starvation, non-steady effects, surface roughness interactions and grease lubrication.
Amir R. Nejad, Jonathan Keller, Yi Guo, Shawn Sheng, Henk Polinder, Simon Watson, Jianning Dong, Zian Qin, Amir Ebrahimi, Ralf Schelenz, Francisco Gutiérrez Guzmán, Daniel Cornel, Reza Golafshan, Georg Jacobs, Bart Blockmans, Jelle Bosmans, Bert Pluymers, James Carroll, Sofia Koukoura, Edward Hart, Alasdair McDonald, Anand Natarajan, Jone Torsvik, Farid K. Moghadam, Pieter-Jan Daems, Timothy Verstraeten, Cédric Peeters, and Jan Helsen
Wind Energ. Sci., 7, 387–411, https://doi.org/10.5194/wes-7-387-2022, https://doi.org/10.5194/wes-7-387-2022, 2022
Short summary
Short summary
This paper presents the state-of-the-art technologies and development trends of wind turbine drivetrains – the energy conversion systems transferring the kinetic energy of the wind to electrical energy – in different stages of their life cycle: design, manufacturing, installation, operation, lifetime extension, decommissioning and recycling. The main aim of this article is to review the drivetrain technology development as well as to identify future challenges and research gaps.
James Stirling, Edward Hart, and Abbas Kazemi Amiri
Wind Energ. Sci., 6, 15–31, https://doi.org/10.5194/wes-6-15-2021, https://doi.org/10.5194/wes-6-15-2021, 2021
Short summary
Short summary
This paper considers the modelling of wind turbine main bearings using analytical models. The validity of simplified analytical representations is explored by comparing main-bearing force reactions with those obtained from higher-fidelity 3D finite-element models. Results indicate that good agreement can be achieved between the analytical and 3D models in the case of both non-moment-reacting (such as for a spherical roller bearing) and moment-reacting (such as a tapered roller bearing) set-ups.
Edward Hart, Benjamin Clarke, Gary Nicholas, Abbas Kazemi Amiri, James Stirling, James Carroll, Rob Dwyer-Joyce, Alasdair McDonald, and Hui Long
Wind Energ. Sci., 5, 105–124, https://doi.org/10.5194/wes-5-105-2020, https://doi.org/10.5194/wes-5-105-2020, 2020
Short summary
Short summary
This paper presents a review of existing theory and practice relating to main bearings for wind turbines. Topics covered include wind conditions and resulting rotor loads, main-bearing models, damage mechanisms and fault detection procedures.
Scott Dallas, Adam Stock, and Edward Hart
Wind Energ. Sci., 9, 841–867, https://doi.org/10.5194/wes-9-841-2024, https://doi.org/10.5194/wes-9-841-2024, 2024
Short summary
Short summary
This review presents the current understanding of wind direction variability in the context of control-oriented modelling of wind turbines and wind farms in a manner suitable to a wide audience. Motivation comes from the significant and commonly seen yaw error of horizontal axis wind turbines, which carries substantial negative impacts on annual energy production and the levellised cost of wind energy. Gaps in the literature are identified, and the critical challenges in this area are discussed.
Paul Veers, Carlo L. Bottasso, Lance Manuel, Jonathan Naughton, Lucy Pao, Joshua Paquette, Amy Robertson, Michael Robinson, Shreyas Ananthan, Thanasis Barlas, Alessandro Bianchini, Henrik Bredmose, Sergio González Horcas, Jonathan Keller, Helge Aagaard Madsen, James Manwell, Patrick Moriarty, Stephen Nolet, and Jennifer Rinker
Wind Energ. Sci., 8, 1071–1131, https://doi.org/10.5194/wes-8-1071-2023, https://doi.org/10.5194/wes-8-1071-2023, 2023
Short summary
Short summary
Critical unknowns in the design, manufacturing, and operation of future wind turbine and wind plant systems are articulated, and key research activities are recommended.
Tuhfe Göçmen, Filippo Campagnolo, Thomas Duc, Irene Eguinoa, Søren Juhl Andersen, Vlaho Petrović, Lejla Imširović, Robert Braunbehrens, Jaime Liew, Mads Baungaard, Maarten Paul van der Laan, Guowei Qian, Maria Aparicio-Sanchez, Rubén González-Lope, Vinit V. Dighe, Marcus Becker, Maarten J. van den Broek, Jan-Willem van Wingerden, Adam Stock, Matthew Cole, Renzo Ruisi, Ervin Bossanyi, Niklas Requate, Simon Strnad, Jonas Schmidt, Lukas Vollmer, Ishaan Sood, and Johan Meyers
Wind Energ. Sci., 7, 1791–1825, https://doi.org/10.5194/wes-7-1791-2022, https://doi.org/10.5194/wes-7-1791-2022, 2022
Short summary
Short summary
The FarmConners benchmark is the first of its kind to bring a wide variety of data sets, control settings, and model complexities for the (initial) assessment of wind farm flow control benefits. Here we present the first part of the benchmark results for three blind tests with large-scale rotors and 11 participating models in total, via direct power comparisons at the turbines as well as the observed or estimated power gain at the wind farm level under wake steering control strategy.
Edward Hart, Elisha de Mello, and Rob Dwyer-Joyce
Wind Energ. Sci., 7, 1533–1550, https://doi.org/10.5194/wes-7-1533-2022, https://doi.org/10.5194/wes-7-1533-2022, 2022
Short summary
Short summary
This paper is the second in a two-part study on lubrication in wind turbine main bearings. Investigations are conducted concerning lubrication in the double-row spherical roller main bearing of a 1.5 MW wind turbine. This includes effects relating to temperature, starvation, grease-thickener interactions and possible non-steady EHL effects. Results predict that the modelled main bearing would be expected to operate under mixed lubrication conditions for a non-negligible proportion of its life.
Edward Hart, Elisha de Mello, and Rob Dwyer-Joyce
Wind Energ. Sci., 7, 1021–1042, https://doi.org/10.5194/wes-7-1021-2022, https://doi.org/10.5194/wes-7-1021-2022, 2022
Short summary
Short summary
This work provides an accessible introduction to elastohydrodynamic lubrication theory as a precursor to analysis of lubrication in a wind turbine main bearing. Fundamental concepts, derivations and formulas are presented, followed by the more advanced topics of starvation, non-steady effects, surface roughness interactions and grease lubrication.
Amir R. Nejad, Jonathan Keller, Yi Guo, Shawn Sheng, Henk Polinder, Simon Watson, Jianning Dong, Zian Qin, Amir Ebrahimi, Ralf Schelenz, Francisco Gutiérrez Guzmán, Daniel Cornel, Reza Golafshan, Georg Jacobs, Bart Blockmans, Jelle Bosmans, Bert Pluymers, James Carroll, Sofia Koukoura, Edward Hart, Alasdair McDonald, Anand Natarajan, Jone Torsvik, Farid K. Moghadam, Pieter-Jan Daems, Timothy Verstraeten, Cédric Peeters, and Jan Helsen
Wind Energ. Sci., 7, 387–411, https://doi.org/10.5194/wes-7-387-2022, https://doi.org/10.5194/wes-7-387-2022, 2022
Short summary
Short summary
This paper presents the state-of-the-art technologies and development trends of wind turbine drivetrains – the energy conversion systems transferring the kinetic energy of the wind to electrical energy – in different stages of their life cycle: design, manufacturing, installation, operation, lifetime extension, decommissioning and recycling. The main aim of this article is to review the drivetrain technology development as well as to identify future challenges and research gaps.
James Stirling, Edward Hart, and Abbas Kazemi Amiri
Wind Energ. Sci., 6, 15–31, https://doi.org/10.5194/wes-6-15-2021, https://doi.org/10.5194/wes-6-15-2021, 2021
Short summary
Short summary
This paper considers the modelling of wind turbine main bearings using analytical models. The validity of simplified analytical representations is explored by comparing main-bearing force reactions with those obtained from higher-fidelity 3D finite-element models. Results indicate that good agreement can be achieved between the analytical and 3D models in the case of both non-moment-reacting (such as for a spherical roller bearing) and moment-reacting (such as a tapered roller bearing) set-ups.
Edward Hart, Benjamin Clarke, Gary Nicholas, Abbas Kazemi Amiri, James Stirling, James Carroll, Rob Dwyer-Joyce, Alasdair McDonald, and Hui Long
Wind Energ. Sci., 5, 105–124, https://doi.org/10.5194/wes-5-105-2020, https://doi.org/10.5194/wes-5-105-2020, 2020
Short summary
Short summary
This paper presents a review of existing theory and practice relating to main bearings for wind turbines. Topics covered include wind conditions and resulting rotor loads, main-bearing models, damage mechanisms and fault detection procedures.
Jonathan Keller, Yi Guo, Zhiwei Zhang, and Doug Lucas
Wind Energ. Sci., 3, 947–960, https://doi.org/10.5194/wes-3-947-2018, https://doi.org/10.5194/wes-3-947-2018, 2018
Short summary
Short summary
The US Department of Energy's National Renewable Energy Laboratory (NREL) and industry partners successfully demonstrated a new gearbox design using preloaded tapered roller bearings in the planetary section. The new gearbox design demonstrated improved planetary load-sharing characteristics in the presence of rotor pitch and yaw moments, resulting in a predicted gearbox lifetime that is 3.5 times greater than the previous conventional design with cylindrical roller bearings.
Related subject area
Thematic area: Wind technologies | Topic: Design concepts and methods for plants, turbines, and components
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CFD-based curved tip shape design for wind turbine blades
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Wind Energ. Sci., 9, 1791–1810, https://doi.org/10.5194/wes-9-1791-2024, https://doi.org/10.5194/wes-9-1791-2024, 2024
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Jenna Iori, Carlo Luigi Bottasso, and Michael Kenneth McWilliam
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Andrea Gamberini, Thanasis Barlas, Alejandro Gomez Gonzalez, and Helge Aagaard Madsen
Wind Energ. Sci., 9, 1229–1249, https://doi.org/10.5194/wes-9-1229-2024, https://doi.org/10.5194/wes-9-1229-2024, 2024
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Javier Criado Risco, Rafael Valotta Rodrigues, Mikkel Friis-Møller, Julian Quick, Mads Mølgaard Pedersen, and Pierre-Elouan Réthoré
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Amalia Ida Hietanen, Thor Heine Snedker, Katherine Dykes, and Ilmas Bayati
Wind Energ. Sci., 9, 417–438, https://doi.org/10.5194/wes-9-417-2024, https://doi.org/10.5194/wes-9-417-2024, 2024
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The layout of a floating offshore wind farm was optimized to maximize the relative net present value (NPV). By modeling power generation, losses, inter-array cables, anchors and operational costs, an increase of EUR 34.5 million in relative NPV compared to grid-based layouts was achieved. A sensitivity analysis was conducted to examine the impact of economic factors, providing valuable insights. This study contributes to enhancing the efficiency and cost-effectiveness of floating wind farms.
Daniel Ribnitzky, Frederik Berger, Vlaho Petrović, and Martin Kühn
Wind Energ. Sci., 9, 359–383, https://doi.org/10.5194/wes-9-359-2024, https://doi.org/10.5194/wes-9-359-2024, 2024
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This paper provides an innovative blade design methodology for offshore wind turbines with very large rotors compared to their rated power, which are tailored for an increased power feed-in at low wind speeds. Rather than designing the blade for a single optimized operational point, we include the application of peak shaving in the design process and introduce a design for two tip speed ratios. We describe how enlargement of the rotor diameter can be realized to improve the value of wind power.
Rafael Valotta Rodrigues, Mads Mølgaard Pedersen, Jens Peter Schøler, Julian Quick, and Pierre-Elouan Réthoré
Wind Energ. Sci., 9, 321–341, https://doi.org/10.5194/wes-9-321-2024, https://doi.org/10.5194/wes-9-321-2024, 2024
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The use of wind energy has been growing over the last few decades, and further increase is predicted. As the wind energy industry is starting to consider larger wind farms, the existing numerical methods for analysis of small and medium wind farms need to be improved. In this article, we have explored different strategies to tackle the problem in a feasible and timely way. The final product is a set of recommendations when carrying out trade-off analysis on large wind farms.
Aiguo Zhou, Jinlei Shi, Tao Dong, Yi Ma, and Zhenhui Weng
Wind Energ. Sci., 9, 49–64, https://doi.org/10.5194/wes-9-49-2024, https://doi.org/10.5194/wes-9-49-2024, 2024
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This paper explores the nonlinear influence of the virtual mass mechanism on the test system in blade biaxial tests. The blade theory and simulation model are established to reveal the nonlinear amplitude–frequency characteristics of the blade-virtual-mass system. Increasing the amplitude of the blade or decreasing the seesaw length will lower the resonance frequency and load of the system. The virtual mass also affects the blade biaxial trajectory.
Xiaodong Zhang and Nikolay Dimitrov
Wind Energ. Sci., 8, 1613–1623, https://doi.org/10.5194/wes-8-1613-2023, https://doi.org/10.5194/wes-8-1613-2023, 2023
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Wind turbine extreme response estimation based on statistical extrapolation necessitates using a small number of simulations to calculate a low exceedance probability. This is a challenging task especially if we require small prediction error. We propose the use of a Gaussian mixture model as it is capable of estimating a low exceedance probability with minor bias error, even with limited simulation data, having flexibility in modeling the distributions of varying response variables.
Arne Bartschat, Karsten Behnke, and Matthias Stammler
Wind Energ. Sci., 8, 1495–1510, https://doi.org/10.5194/wes-8-1495-2023, https://doi.org/10.5194/wes-8-1495-2023, 2023
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Blade bearings are among the most stressed and challenging components of a wind turbine. Experimental investigations using different test rigs and real-size blade bearings have been able to show that rather short time intervals of only several hours of turbine operation can cause wear damage on the raceways of blade bearings. The proposed methods can be used to assess wear-critical operation conditions and to validate control strategies as well as lubricants for the application.
Juan-Andrés Pérez-Rúa, Mathias Stolpe, and Nicolaos Antonio Cutululis
Wind Energ. Sci., 8, 1453–1473, https://doi.org/10.5194/wes-8-1453-2023, https://doi.org/10.5194/wes-8-1453-2023, 2023
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Andrew P. J. Stanley, Christopher J. Bay, and Paul Fleming
Wind Energ. Sci., 8, 1341–1350, https://doi.org/10.5194/wes-8-1341-2023, https://doi.org/10.5194/wes-8-1341-2023, 2023
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Better wind farms can be built by simultaneously optimizing turbine locations and control, which is currently impossible or extremely challenging because of the size of the problem. The authors present a method to determine optimal wind farm control as a function of the turbine locations, which enables turbine layout and control to be optimized together by drastically reducing the size of the problem. In an example, a wind farm's performance improves by 0.8 % when optimized with the new method.
Maaike Sickler, Bart Ummels, Michiel Zaaijer, Roland Schmehl, and Katherine Dykes
Wind Energ. Sci., 8, 1225–1233, https://doi.org/10.5194/wes-8-1225-2023, https://doi.org/10.5194/wes-8-1225-2023, 2023
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This paper investigates the effect of wind farm layout on the performance of offshore wind farms. A regular farm layout is compared to optimised irregular layouts. The irregular layouts have higher annual energy production, and the power production is less sensitive to wind direction. However, turbine towers require thicker walls to counteract increased fatigue due to increased turbulence levels in the farm. The study shows that layout optimisation can be used to maintain high-yield performance.
Nicholas Peters, Christopher Silva, and John Ekaterinaris
Wind Energ. Sci., 8, 1201–1223, https://doi.org/10.5194/wes-8-1201-2023, https://doi.org/10.5194/wes-8-1201-2023, 2023
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Wind turbines have increasingly been leveraged as a viable approach for obtaining renewable energy. As such, it is essential that engineers have a high-fidelity, low-cost approach to modeling rotor load distributions. In this study, such an approach is proposed. This modeling approach was shown to make high-fidelity predictions at a low computational cost for rotor distributed-pressure loads as rotor geometry varied, allowing for an optimization of the rotor to be completed.
Paul Veers, Carlo L. Bottasso, Lance Manuel, Jonathan Naughton, Lucy Pao, Joshua Paquette, Amy Robertson, Michael Robinson, Shreyas Ananthan, Thanasis Barlas, Alessandro Bianchini, Henrik Bredmose, Sergio González Horcas, Jonathan Keller, Helge Aagaard Madsen, James Manwell, Patrick Moriarty, Stephen Nolet, and Jennifer Rinker
Wind Energ. Sci., 8, 1071–1131, https://doi.org/10.5194/wes-8-1071-2023, https://doi.org/10.5194/wes-8-1071-2023, 2023
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Critical unknowns in the design, manufacturing, and operation of future wind turbine and wind plant systems are articulated, and key research activities are recommended.
Kisorthman Vimalakanthan, Harald van der Mijle Meijer, Iana Bakhmet, and Gerard Schepers
Wind Energ. Sci., 8, 41–69, https://doi.org/10.5194/wes-8-41-2023, https://doi.org/10.5194/wes-8-41-2023, 2023
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Leading edge erosion (LEE) is one of the most critical degradation mechanisms that occur with wind turbine blades. A detailed understanding of the LEE process and the impact on aerodynamic performance due to the damaged leading edge is required to optimize blade maintenance. Providing accurate modeling tools is therefore essential. This novel study assesses CFD approaches for modeling high-resolution scanned LE surfaces from an actual blade with LEE damages.
Paul Veers, Katherine Dykes, Sukanta Basu, Alessandro Bianchini, Andrew Clifton, Peter Green, Hannele Holttinen, Lena Kitzing, Branko Kosovic, Julie K. Lundquist, Johan Meyers, Mark O'Malley, William J. Shaw, and Bethany Straw
Wind Energ. Sci., 7, 2491–2496, https://doi.org/10.5194/wes-7-2491-2022, https://doi.org/10.5194/wes-7-2491-2022, 2022
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Wind energy will play a central role in the transition of our energy system to a carbon-free future. However, many underlying scientific issues remain to be resolved before wind can be deployed in the locations and applications needed for such large-scale ambitions. The Grand Challenges are the gaps in the science left behind during the rapid growth of wind energy. This article explains the breadth of the unfinished business and introduces 10 articles that detail the research needs.
Alessandro Bianchini, Galih Bangga, Ian Baring-Gould, Alessandro Croce, José Ignacio Cruz, Rick Damiani, Gareth Erfort, Carlos Simao Ferreira, David Infield, Christian Navid Nayeri, George Pechlivanoglou, Mark Runacres, Gerard Schepers, Brent Summerville, David Wood, and Alice Orrell
Wind Energ. Sci., 7, 2003–2037, https://doi.org/10.5194/wes-7-2003-2022, https://doi.org/10.5194/wes-7-2003-2022, 2022
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The paper is part of the Grand Challenges Papers for Wind Energy. It provides a status of small wind turbine technology in terms of technical maturity, diffusion, and cost. Then, five grand challenges that are thought to be key to fostering the development of the technology are proposed. To tackle these challenges, a series of unknowns and gaps are first identified and discussed. Improvement areas are highlighted, within which 10 key enabling actions are finally proposed to the wind community.
Mads H. Aa. Madsen, Frederik Zahle, Sergio González Horcas, Thanasis K. Barlas, and Niels N. Sørensen
Wind Energ. Sci., 7, 1471–1501, https://doi.org/10.5194/wes-7-1471-2022, https://doi.org/10.5194/wes-7-1471-2022, 2022
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This work presents a shape optimization framework based on computational fluid dynamics. The design framework is used to optimize wind turbine blade tips for maximum power increase while avoiding that extra loading is incurred. The final results are shown to align well with related literature. The resulting tip shape could be mounted on already installed wind turbines as a sleeve-like solution or be conceived as part of a modular blade with tips designed for site-specific conditions.
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Short summary
We consider characteristics and drivers of loads experienced by wind turbine main bearings using simplified models of hub and main-bearing configurations. Influences of deterministic wind characteristics are investigated for 5, 7.5, and 10 MW turbine models. Load response to gusts and wind direction changes are also considered. Cubic load scaling is observed, veer is identified as an important driver of load fluctuations, and strong links between control and main-bearing load response are shown.
We consider characteristics and drivers of loads experienced by wind turbine main bearings using...
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