Articles | Volume 6, issue 2
https://doi.org/10.5194/wes-6-491-2021
© Author(s) 2021. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/wes-6-491-2021
© Author(s) 2021. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Research article
| 
30 Mar 2021
Research article |
| 30 Mar 2021
| 30 Mar 2021
Surrogate-based aeroelastic design optimization of tip extensions on a modern 10 MW wind turbine
DTU Wind Energy, Frederiksborgvej 399, 4000 Roskilde, Denmark
Néstor Ramos-García
DTU Wind Energy, Frederiksborgvej 399, 4000 Roskilde, Denmark
Georg Raimund Pirrung
DTU Wind Energy, Frederiksborgvej 399, 4000 Roskilde, Denmark
Sergio González Horcas
DTU Wind Energy, Frederiksborgvej 399, 4000 Roskilde, Denmark
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Helge Aagaard Madsen, Alejandro Gomez Gonzalez, Thanasis Barlas, Anders Smærup Olsen, Sigurd Brabæk Ildvedsen, and Andreas Fischer
Wind Energ. Sci. Discuss., https://doi.org/10.5194/wes-2025-75, https://doi.org/10.5194/wes-2025-75, 2025
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In this article we present the measurements of local aerodynamic sectional characteristics on a full-scale rotor blade with a novel add-on instrumentation comprising a wake rake, a pressure belt, and a five hole Pitot tube. In general, the demonstration of this instrumentation opens a range of promising new options for optimizing airfoil sectional performance in its real operating environment, e.g. the size and position of VG's.
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Movable surfaces on wind turbine (WT) blades, called active flaps, can reduce the cost of wind energy. However, they still need extensive testing. This study shows that the computer model used to design a WT with flaps aligns well with measurements obtained from a 3month test on a commercial WT featuring a prototype flap. Particularly during flap actuation, there were minimal differences between simulated and measured data. These findings assure the reliability of WT designs incorporating flaps.
Paul Veers, Carlo L. Bottasso, Lance Manuel, Jonathan Naughton, Lucy Pao, Joshua Paquette, Amy Robertson, Michael Robinson, Shreyas Ananthan, Thanasis Barlas, Alessandro Bianchini, Henrik Bredmose, Sergio González Horcas, Jonathan Keller, Helge Aagaard Madsen, James Manwell, Patrick Moriarty, Stephen Nolet, and Jennifer Rinker
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Critical unknowns in the design, manufacturing, and operation of future wind turbine and wind plant systems are articulated, and key research activities are recommended.
Thanasis Barlas, Georg Raimund Pirrung, Néstor Ramos-García, Sergio González Horcas, Ang Li, and Helge Aagaard Madsen
Wind Energ. Sci., 7, 1957–1973, https://doi.org/10.5194/wes-7-1957-2022, https://doi.org/10.5194/wes-7-1957-2022, 2022
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Short summary
An aeroelastically optimized curved wind turbine blade tip is designed, manufactured, and tested on a novel outdoor rotating rig facility at the Risø campus of the Technical University of Denmark. Detailed aerodynamic measurements for various atmospheric conditions and results are compared to a series of in-house aeroelastic tools with a range of fidelities in aerodynamic modeling. The comparison highlights details in the ability of the codes to predict the performance of such a curved tip.
Mads H. Aa. Madsen, Frederik Zahle, Sergio González Horcas, Thanasis K. Barlas, and Niels N. Sørensen
Wind Energ. Sci., 7, 1471–1501, https://doi.org/10.5194/wes-7-1471-2022, https://doi.org/10.5194/wes-7-1471-2022, 2022
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This work presents a shape optimization framework based on computational fluid dynamics. The design framework is used to optimize wind turbine blade tips for maximum power increase while avoiding that extra loading is incurred. The final results are shown to align well with related literature. The resulting tip shape could be mounted on already installed wind turbines as a sleeve-like solution or be conceived as part of a modular blade with tips designed for site-specific conditions.
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Wind Energ. Sci., 6, 1311–1324, https://doi.org/10.5194/wes-6-1311-2021, https://doi.org/10.5194/wes-6-1311-2021, 2021
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Curved blade tips can potentially have a significant impact on wind turbine performance and loads. A swept tip shape optimized for wind turbine applications is tested in a wind tunnel. A range of numerical aerodynamic simulation tools with various levels of fidelity are compared. We show that all numerical tools except for the simplest blade element momentum based are in good agreement with the measurements, suggesting the required level of model fidelity necessary for the design of such tips.
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Wind turbines with swept blades have the potential to improve power production and reduce loads, but their actual benefits are uncertain and they are difficult to analyze. We developed a simplified yet accurate aerodynamic model, coupling two engineering models, to predict their performance. Tests against high-fidelity simulations show that the method offers reliable results with low computational effort, making it ideal for load calculations and design optimization of swept blades.
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Preprint under review for WES
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In this article we present the measurements of local aerodynamic sectional characteristics on a full-scale rotor blade with a novel add-on instrumentation comprising a wake rake, a pressure belt, and a five hole Pitot tube. In general, the demonstration of this instrumentation opens a range of promising new options for optimizing airfoil sectional performance in its real operating environment, e.g. the size and position of VG's.
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Revised manuscript accepted for WES
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This study improves the analysis of curved wind turbine blades, such as those with sweep or prebend. Existing methods often blend different effects on blade performance, making design optimization challenging. We developed a framework that disentangles these effects, providing clearer insights. Our findings show that the aerodynamic influences of sweep and prebend can be modeled separately and combined, simplifying modeling processes and supporting more efficient blade design.
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Stefano Cioni, Francesco Papi, Leonardo Pagamonci, Alessandro Bianchini, Néstor Ramos-García, Georg Pirrung, Rémi Corniglion, Anaïs Lovera, Josean Galván, Ronan Boisard, Alessandro Fontanella, Paolo Schito, Alberto Zasso, Marco Belloli, Andrea Sanvito, Giacomo Persico, Lijun Zhang, Ye Li, Yarong Zhou, Simone Mancini, Koen Boorsma, Ricardo Amaral, Axelle Viré, Christian W. Schulz, Stefan Netzband, Rodrigo Soto-Valle, David Marten, Raquel Martín-San-Román, Pau Trubat, Climent Molins, Roger Bergua, Emmanuel Branlard, Jason Jonkman, and Amy Robertson
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Koen Boorsma, Gerard Schepers, Helge Aagard Madsen, Georg Pirrung, Niels Sørensen, Galih Bangga, Manfred Imiela, Christian Grinderslev, Alexander Meyer Forsting, Wen Zhong Shen, Alessandro Croce, Stefano Cacciola, Alois Peter Schaffarczyk, Brandon Lobo, Frederic Blondel, Philippe Gilbert, Ronan Boisard, Leo Höning, Luca Greco, Claudio Testa, Emmanuel Branlard, Jason Jonkman, and Ganesh Vijayakumar
Wind Energ. Sci., 8, 211–230, https://doi.org/10.5194/wes-8-211-2023, https://doi.org/10.5194/wes-8-211-2023, 2023
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Within the framework of the fourth phase of the International Energy Agency's (IEA) Wind Task 29, a large comparison exercise between measurements and aeroelastic simulations has been carried out. Results were obtained from more than 19 simulation tools of various fidelity, originating from 12 institutes and compared to state-of-the-art field measurements. The result is a unique insight into the current status and accuracy of rotor aerodynamic modeling.
Christian Grinderslev, Niels Nørmark Sørensen, Georg Raimund Pirrung, and Sergio González Horcas
Wind Energ. Sci., 7, 2201–2213, https://doi.org/10.5194/wes-7-2201-2022, https://doi.org/10.5194/wes-7-2201-2022, 2022
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As wind turbines increase in size, the risk of flow-induced instabilities increases. This study investigates the phenomenon of vortex-induced vibrations (VIVs) on a large 10 MW wind turbine blade using two high-fidelity methods. It is found that VIVs can occur with multiple equilibrium states for the same flow case, showing an dependence on the initial conditions. This means that a blade which is stable in a flow can become unstable if, e.g., a turbine operation provokes an initial vibration.
Thanasis Barlas, Georg Raimund Pirrung, Néstor Ramos-García, Sergio González Horcas, Ang Li, and Helge Aagaard Madsen
Wind Energ. Sci., 7, 1957–1973, https://doi.org/10.5194/wes-7-1957-2022, https://doi.org/10.5194/wes-7-1957-2022, 2022
Short summary
Short summary
An aeroelastically optimized curved wind turbine blade tip is designed, manufactured, and tested on a novel outdoor rotating rig facility at the Risø campus of the Technical University of Denmark. Detailed aerodynamic measurements for various atmospheric conditions and results are compared to a series of in-house aeroelastic tools with a range of fidelities in aerodynamic modeling. The comparison highlights details in the ability of the codes to predict the performance of such a curved tip.
Mads H. Aa. Madsen, Frederik Zahle, Sergio González Horcas, Thanasis K. Barlas, and Niels N. Sørensen
Wind Energ. Sci., 7, 1471–1501, https://doi.org/10.5194/wes-7-1471-2022, https://doi.org/10.5194/wes-7-1471-2022, 2022
Short summary
Short summary
This work presents a shape optimization framework based on computational fluid dynamics. The design framework is used to optimize wind turbine blade tips for maximum power increase while avoiding that extra loading is incurred. The final results are shown to align well with related literature. The resulting tip shape could be mounted on already installed wind turbines as a sleeve-like solution or be conceived as part of a modular blade with tips designed for site-specific conditions.
Ang Li, Mac Gaunaa, Georg Raimund Pirrung, Alexander Meyer Forsting, and Sergio González Horcas
Wind Energ. Sci., 7, 1341–1365, https://doi.org/10.5194/wes-7-1341-2022, https://doi.org/10.5194/wes-7-1341-2022, 2022
Short summary
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A consistent method of using two-dimensional airfoil data when using generalized lifting-line methods for the aerodynamic load calculation of non-planar horizontal-axis wind turbines is described. The important conclusions from the unsteady two-dimensional airfoil aerodynamics are highlighted. The impact of using a simplified approach instead of using the full model on the prediction of the aerodynamic performance of non-planar rotors is shown numerically for different aerodynamic models.
Ang Li, Georg Raimund Pirrung, Mac Gaunaa, Helge Aagaard Madsen, and Sergio González Horcas
Wind Energ. Sci., 7, 129–160, https://doi.org/10.5194/wes-7-129-2022, https://doi.org/10.5194/wes-7-129-2022, 2022
Short summary
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An engineering aerodynamic model for the swept horizontal-axis wind turbine blades is proposed. It uses a combination of analytical results and engineering approximations. The performance of the model is comparable with heavier high-fidelity models but has similarly low computational cost as currently used low-fidelity models. The model could be used for an efficient and accurate load calculation of swept wind turbine blades and could eventually be integrated in a design optimization framework.
Ang Li, Mac Gaunaa, Georg Raimund Pirrung, and Sergio González Horcas
Wind Energ. Sci., 7, 75–104, https://doi.org/10.5194/wes-7-75-2022, https://doi.org/10.5194/wes-7-75-2022, 2022
Short summary
Short summary
An engineering aerodynamic model for non-planar horizontal-axis wind turbines is proposed. The performance of the model is comparable with high-fidelity models but has similarly low computational cost as currently used low-fidelity models, which do not have the capability to model non-planar rotors. The developed model could be used for an efficient and accurate load calculation of non-planar wind turbines and eventually be integrated in a design optimization framework.
Thanasis Barlas, Georg Raimund Pirrung, Néstor Ramos-García, Sergio González Horcas, Robert Flemming Mikkelsen, Anders Smærup Olsen, and Mac Gaunaa
Wind Energ. Sci., 6, 1311–1324, https://doi.org/10.5194/wes-6-1311-2021, https://doi.org/10.5194/wes-6-1311-2021, 2021
Short summary
Short summary
Curved blade tips can potentially have a significant impact on wind turbine performance and loads. A swept tip shape optimized for wind turbine applications is tested in a wind tunnel. A range of numerical aerodynamic simulation tools with various levels of fidelity are compared. We show that all numerical tools except for the simplest blade element momentum based are in good agreement with the measurements, suggesting the required level of model fidelity necessary for the design of such tips.
Christian Grinderslev, Niels Nørmark Sørensen, Sergio González Horcas, Niels Troldborg, and Frederik Zahle
Wind Energ. Sci., 6, 627–643, https://doi.org/10.5194/wes-6-627-2021, https://doi.org/10.5194/wes-6-627-2021, 2021
Short summary
Short summary
This study investigates aero-elasticity of wind turbines present in the turbulent and chaotic wind flow of the lower atmosphere, using fluid–structure interaction simulations. This method combines structural response computations with high-fidelity modeling of the turbulent wind flow, using a novel turbulence model which combines the capabilities of large-eddy simulations for atmospheric flows with improved delayed detached eddy simulations for the separated flow near the rotor.
Alejandro Gomez Gonzalez, Peder B. Enevoldsen, Athanasios Barlas, and Helge A. Madsen
Wind Energ. Sci., 6, 33–43, https://doi.org/10.5194/wes-6-33-2021, https://doi.org/10.5194/wes-6-33-2021, 2021
Short summary
Short summary
This work describes a series of tests of active flaps on a 4 MW wind turbine. The measurements were performed between October 2017 and June 2019 using two different active flap configurations on a blade of the turbine, showing a potential to manipulate the loading of the turbine between 5 % and 10 %. This project is performed with the aim of demonstrating a technology with the potential of reducing the levelized cost of energy for wind power.
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Short summary
A method to design advanced tip extensions for modern wind turbine blades is presented in this work. The resulting design concept has high potential in terms of actual implementation in a real rotor upscaling with a potential business case in reducing the cost of energy produced by future large wind turbine rotors.
A method to design advanced tip extensions for modern wind turbine blades is presented in this...
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